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PARAMIT Market

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23/5/2014

CUST. CUST. PROD. NO. PRM. PROD. NO. COMPLNT RCV DT COMPLAINT
DESCRIPTION
2013/04888 BOSCH 1 607 233 139 900.0258.02C 10-Dec-13 TOOL VIBRATION,
JUST HALF WAVE
SHOWED IN
OSCILLOGRAPH,
DATECODE 25-13
2013/04888 BOSCH 1 607 233 139 900.0258.02C 10-Dec-13 VIBRATION BECOME
NO SOFTSTART,
DATECODE 30-13
2014/01742 BOSCH BSH 1 607 233 139
ASSY
BSH-
900.0258.02@C
21-Apr-14 Vibration
Date code: 07-14
2014/01742 BOSCH BSH 1 607 233 137
ASSY
BSH-
900.0257.02@C
21-Apr-14 Vibration
Date code: 51-13
C4 crack ( found by Bosch)
crack
Latest Feedback
Chronology of Problem
Date 27/3/2013 16/5/2014
Report B7-151a.doc On 10/12/2013 and
21/4/2014
Cause Solder iron touch
capacitor
Countermeasure Solder iron C type
>>F type
Before : C type solder bit
After : flat type solder bit
C type
Flat type
Model : BOSCH 139 PCB ASSY (PORV 39618,39656)
Defect : Micro crack on the chip capacitor- cause by solder iron touch capacitor body
Action : Test run : Change solder iron bit from C type to flat type
No of touch
up IC
Number of
accidental
mark on
capacitor

C Type

Numbe
r of
accide
ntal
mark
on
capacit
or

F type

100 5 0
Previous
complaint
March 2013
COMPLIED
IC short
ICT Test pin
ICT able to check missing or crack component
Not near to affected area
Cause Analysis
Cant detect C4
Can detect C4
10/5/2013 10/12/2013 21/4/2014 Claim
ICT
Solder Iron
C-Type F-Type
17
th
.June 2013
Touch up mark on components
Standard hand soldering spec
All Kaga chip parts but
in the market there are
two types of chip
components
MURATA spec
PARAMIT is using AVX
Study data Temperature Vs Capacitor crack
PWB Temperature Time Remark
1 390 3s OK
2 390 3s OK
3 390 3s crack
4 390 5s OK
5 390 5s OK
6 390 5s OK
7 390 10s OK
8 390 10s OK
9 390 10s OK
When do testing by increase temperature 20C above previous temperature setting
(370C) >390C, one set during 390C/3s having crack problem similar to happen in
customer side
Countermeasure
1) To check with Paramit on specification for part temperature hand soldering spec
2) Temporary use lower temperature ( follow critical part) >>>>>>285~295C
3) Attention sheet at workplace to remind touch up operator of the market claim issue
4) To further study on impact of solder tips temperature change.
as Test study showed that
a) Touch up/soldering of IC is OK even using new temperature 285C.
b) Touch up of RED area is having a problem. >>> TOUCH UP BY TECHNICIAN


OLD Temperature Setting
New Temperature Setting
No Model Job No Qty on line date
1 B139D L95M912 5320 22-May
2 B137D L95B705 800 27-May
3 B139D L95M912 2088 2-Jun
4 B137D L95B705 800 3-Jun
5 B137D L97B706 1634 14-Jul
Total 10642
Cut off lot
Set 1
Set 2