1. Upload and connect a new document 1.1 Check In document (+ overview of document types) 1.2 Connect new document to Combinations 1.3 Connect/disconnect new document directly to/from articles 2. Manage existing documents 2.1 Search Document 2.2 Document details 2.3 Update document 2.4 Replace (renew) existing document 2.5 Delete document 2.6 Connect/disconnect document directly to/from Article from Document details screen 2.7 Connect/disconnect existing documents to/from combinations 1 Upload and connect/disconnect a new document
1.1 Check In document
Check In = Upload file, register and describe Select the Document type (Material) Safety Data Sheet Definition Document with pre-defined structure according to EU legislation, with the list of classified ingredients, safety measures etc, for a chemical product (glue, lacquer, solvents, dyes, additives etc).
IKEA Requirements examples IOS-MAT-0010 all chemical products, masterbatches etc IOS-MAT-0066 paint, lacquers IOS-MAT-0069 glues, adhesives Who issues the document The producer of chemical product, according to legislation
3 rd Party Certificate Definition A document that certifies the manufacturers quality assurance program (process control, emission levels etc), basically for the formaldehyde requirements in wood- based materials. Or: exemption from certification.
IKEA Requirements examples IOS-MAT-0003:TPC, CARB P2, Supervision agreement Who issues the document The third party certifier for the manufacturer of wood-based material In case of CARB exemption: California Air Resources Board
Audit report Definition A document issued by the third party (TPC) showing that the board producer still is approved after latest TPC-audit and that a contract of continued auditing between the TPC and the producer exists.
IKEA Requirements examples Same requirements as for 3 rd Party Certificate Who issues the document Same party as for 3 rd Party Certificate Cross section Details JP Definition Document stating the details for each different Cross- section used in the product prior to manufacturing, applicable for wood-based materials intended for Japanese market.
IKEA Requirements examples IOS-MAT-0003, section 2.3 Who issues the document IKEA supplier or sub-supplier
Process control documents Definition Description of manufacturing process: process scheme, pictures, process parameters etc. Basically used for formaldehyde requirements in grey-zone cases (layer- glued, plywood etc)
IKEA Requirements examples IOS-MAT-0003 in most cases Who issues the document Manufacturer of the material where the process takes place
Self declaration Definition A declaration issued by supplier and/or sub-supplier (e.g. chemical or material supplier) to confirm that a requirement is fulfilled.
IKEA Requirements examples IOS-MAT-0010, IOS-MAT-0066, IOS-MAT-0054 and many other specifications Who issues the document IKEA supplier or material producer
Statement of compliance/Decl. of Conformity Definition 1) A letter stating that all processes in wood-based production are controlled according to IOS-MAT-0003 and CARB P2 requirements 2) Declaration of conformity for food contact plastic
IKEA Requirements examples IOS-MAT-0003 for wood-based materials IOS-PRG-0021 for food contact plastic Who issues the document IKEA Supplier or sub-supplier Test report Definition Documented test results from external IKEA-approved (in most cases) laboratory. Basically used for verification or development testing of materials and products.
IKEA Requirements examples Most of IKEA specifications and Technical descriptions Who issues the document Test laboratory according to the order submitted by IKEA, IKEA sub-supplier or material producer
Lets take Test report as an example of Check In Document screen Click Browse file to select the file you are going to upload Select any of the files in your folder and click Open The file has been uploaded Enter the Document number which is normally written in the header of the document Instead of the original file name, write the proper Document name how it shall be shown in the system Example of a good name: TR MAT-66 lead in paint. Select the test laboratory. The list of laboratories is the same as it is in TRS system The list of approved test methods appears. Select only relevant ones. Only pre-defined test methods from TRS shall be selected Other Test Methods shall not be used if its IKEA approved laboratory! Otherwise type the method name manually Describe what exactly has been tested Specify the test category, e.g. Chemicals. Select the Test type was it a material or the whole product tested? Active From is the date when the document was issued! Active To is the date until when the document will be valid if nothing changes in production. In most cases its in 1 year. Order date is the date when the test order form was signed Type the name of the person (recommended) or organization who has ordered the test. Select the Requirement source (the name of specification) or refer to TED. Select the Sub-type (chapter of Specification). Select the Level of compliance, where its applicable, or Other Click to add the data to the table of the Document content description as it will be saved. The data has been added, but more rows may be specified as well. Click Save to save the document with its details. The new document has been checked in with its own Document number. Here you can choose how to connect it. 1.2 Connect new document to Combinations
Verification documents which are valid for a Material, Process or Component combination Distributor Producer Material Type Material Sub-type (Material Combination) Material designation Divided by groups Document PDF file + additional Description: Document type Test lab name Active From Active To Requirement source Etc Article number (from PDOC) Supplier Values IKEA Values Component Producer Component General Type (Component Combination) Component Identity Divided by groups Document PDF file + additional Description: Document type Test lab name Active From Active To Requirement source Etc Article number (from PDOC) Supplier Values IKEA Values Process producer (for external processes) Material type in process (for external processes) (Process Combination) Process name Divided by groups Document PDF file + additional Description: Document type Test lab name Active From Active To Requirement source Etc Article number (from PDOC) Supplier Values IKEA Values Process Type Select: Material combination, Process combination or Component Combination Select Click Search to search for available combinations Tick the combinations to which you will connect the document. Click Save The document has been connected to combinations. Click Show connections to double-check Two material combinations appear now in the list of connections
For Component combinations and Process combinations it works in the same way 1.3 Connect/disconnect new document directly to/from articles
VOC tests, Mechanical test, Fire tests of final article etc. Document PDF file + additional Description: Document type Test lab name Active From Active To Requirement source Etc Article number (from PDOC) Supplier number Click Direct to Article In the Article No field enter % to see all valid articles Click Search to see the article list. To see more articles (not only Valid), tick on Search All Articles Use the tickbox and select articles which you are going to connect to the document. Scroll down the list if necessary Click Save to create the connection between the document and the articles The documents are connected! Click Show connections to verify which articles are connected to the document. Here is the list of connected articles. You can also untick them in case you need to disconnect the articles (e.g. correct a mistake) In case you need to disconnect those articles, click Save to update the connections
An article can be disconnected from a document only within 30 days after it was connected 2 Manage existing documents
2.1 Search Document
Click Search Document The Document type may be specified if possible for example: Test report In case you do not know the exact Document number, type % in this field In case you know to which Article number the document is connected Filter out the time interval during which the documents in your search result shall be Valid Requirement source (e.g. Specification name) may be specified if you know where the requirement is stated When all parameters are specified, click Search to see which document fulfil your search criteria.
The more you know about the document you are searching, the more parameters you have to specify
The more parameters you specify in the Search screen, the faster and more concrete result you will get.
In most cases Document name is not a reliable criteria for Search Click on + -> to show the full list of connected Articles Click on icon -> to download the document pdf file Click on Document number -> to show the Document details 2.2 Document details
The Document details screen appears when you click on a Document number (as hyperlink) on any other screen but if you click on the Document number on this screen, it will download the document PDF file. Click Show Article Connections to see the full list of articles connected to the document (directly or through Combinations) Dir means connected directly Mtrl, Comp, Proc means connected through combination Click Show combination connections to see the list of Combinations connected to this document In this example the document is connected 2 articles (through Material combination) and three combinations (two material and one process) 2.3 Update document
This may be done on two purposes: 1) Correct mistakes of Document details within 30 days after Check In 2) Change the Active To date of a document Reach this Document details screen by clicking on a Document number as a hyperlink from any other screen (e.g. Doc search results) Edit those fields which you would like to correct. If a document is older than 30 days, its possible to update only Active To date. Save the changes 2.4 Replace (renew) existing document
This shall be done when a new document has to be uploaded and connected instead of the previous similar one Reach this Document details screen by clicking on a Document number as a hyperlink from any other screen (e.g. Doc search results) The Replace Document screen is very similar to Check In document screen (see 1.1 for details), with one extra field This screen has a new field called Replaced Doc End Date. It means the new Active To date of the predecessor (old) document 2.5 Delete document
This works only within 30 days after Check In Reach this Document details screen by clicking on a Document number as a hyperlink from any other screen (e.g. Doc search results) Click Delete It will work only within 30 days after Check In 2.6 Connect/Disconnect document directly to/from Article from Document details screen
This shall be done to connect an existing document in any time after Check In Applicable only for documents which are valid for the whole articles: mechanical tests, VOC etc. Reach this Document details screen by clicking on a Document number as a hyperlink from any other screen (e.g. Doc search results) Click Connect to Article Select option Article Click Go Now you get the Connect to article screen and follow all the same steps as described in section 1.3 for a new document. 2.7 Connect/Disconnect document to/from Combinations
Two alternatives how to access this function in Connect: 1) From Document details screen (2.7.1) 2) From combination search screen (2.7.2)
Then the document will be connected to combination or disconnected from combination on one screen called Connect combination to document (2.7.3) 2.7.1 Reach the Connect combination to document screen from the Document details
This is alternative 1 Reach this Document details screen by clicking on a Document number as a hyperlink from any other screen (e.g. Doc search results) Click to choose type of combination to which the document shall be connected. In this example it will be Process combination Click Go to proceed to the connection Click Search to see available active combinations list Click on the icon Connect to Doc next to the combination you would like to connect The screen Connect combination to document appears, see section 2.7.3 how to proceed from this screen. 2.7.2 Reach the Connect combination to document screen from list of Combinations (Combination search screen)
This is alternative 2 Click on Combination. Select the type of combination which you are going to connect to a document Material, Component or a process. In this example it will be Component combination. Click View/Modify. Click Search to see the list of active combinations Click on the icon Connect to Doc next to the combination you would like to connect The screen Connect combination to document appears 2.7.3 Connect a document to a combination or disconnect a document from a combination
A document can be connected to combination or disconnected from combination on one screen called Connect combination to document
See 2.7.1 or 2.7.2 for two alternative ways how to reach this screen. In this example it will be Process combination. The Document number is already entered, we only have to click Search Only one document appears in search result. Tick it On and click Save Connection has been created. Click Show Connection to double- check Now the document is present in the list of this combinations connections 2.7.4 Complete (approve) a combination
When all necessary documents have been connection to a combination (Material, component or process), it shall be marked as Completed After the last necessary document has been connected, click Combination Connection Completed button Now go back to the list of combianations (Material, Component or Process) to check the new Completed status Now the combinations is shown as Completed status YES in the list of Acive combinations. This value is for info only.
Summary of the rules: A document may be Renewed/Replaced in any time period after its Check In date, with use of Replace button The Active To date of a document may be changed in any time period after Check In date, with use of Update button A document may be connected to articles or combinations in any period after Check In date
BUT following changes are restricted with 30 days: Other document details (excluding Active To dates) may be changed only within 30 days after Check In Document may be deleted completely only within 30 days after Check In Document may be disconnected from article or combination only within 30 days after the day of connection