1

Sony Kaga Compo (M)

FY13 Quality & Delivery Performance Review
FY 14 2Q Action Plan
KGCOMPO(M)
Towards Stronger Partnership
Agenda Present By
Session 1 FY13 KGM Quality & Delivery Performance. By SOEM
Session 2
FY13 KGM Major Quality Issue Review.
By SOEM

Session 3 FY14 KGM Action Plans By KGM
KGCOMPO(M)
KGCOMPO(M)

FY13 KGM Quality & Delivery
Performance Review.

FY13 KGM Major Quality Issue
Review.
By SOEM


FY14 KGM Action Plan

KGCOMPO(M)
FY13 2
nd
Half 2Q Trend
KGCOMPO(M)
24
6
56
8
0
45
21
28
4
0
70
40
0
20
40
60
80
100
Nov-13 Dec-13 Jan-14 Feb-14 Mar-14
SMLD Trend BDP Model
200
234
199
100
19
36
130
42
10
0
200
100
0
100
200
300
Nov'13 Dec'13 Jan'14 Feb'14 Mar'14
SMLD Trend BDRE Model
Quality Trend
AMT - Kaga
HMT - Kaga
Thank U
6
FY14


Continual Kaizen
Programs
Key Processes
Compliance
Re-training Program

KGM 2014
2QTarget
KGCOMPO(M)
Quality Awareness
promotion

2Q Targets
Achieved
Soldering
Enhancement
FY13
KAGA FY14 Quality Improvement Pan
Continual Kaizen Program

KGM Customer

0
1
2
3
4
5
Monthly Kaizen Programs
Leak out Prevention
Defect Reduction
Flux On PWBA Reduction
Defect Prevention
Defects Prevention / Reduction By
Upstream Controls
KAGA FY14 Quality Improvement Program
Follow PM Shcedule
Daily Audits
Change model
Solder dross cleaning
Machine parameter check
Maintain
solder dross
cleaning
frequency change
New check sheet
Maintain
Maintain
Spray fluxed and
dipping start up
Spray fluxed check
sheet
Enhancement on
daily
compliance
through IPQC
audit

Key Parameters
Authorization

Specify Job Responsibility

X
Opt Skill-up Training Programme
1. Re-define Training
Material
2. Job Rotation/Break
time to Reduce
Human Fatigue. (FVI)
3. Soldering Skill Re-
certification program.


Re-certification Flow
Class Room Training
Certification Test
(Pass yield>90%)
Supervisor Monitor (2
weeks)
Update badge iD
KAGA FY14 Quality Improvement Program
Model Before After Current LDR(2013) Target Y14 Status
B6100
Sampling check
70% check at
CN201 & CN701
20cases 10 cases 0 case
B6069
Sampling check
70% check at
CN201 & CN701
35cases 12 cases 0 case
B1303
Sampling check
70% check at
CN201 & CN701
NA ( New Model) 12 cases 0 case
B1304
Sampling check
70% check at
CN201 & CN701
NA ( New Model) 6 cases 0 case
B6259
Sampling check
70% check at CN104 &
ND301
NA (New Model) 6 cases 0 case
B6248
Sampling check 70% check at CN402 NA (New Model) 6 cases 2 cases
1.Before : Inspection base on level III sampling table for all point as per WI
2.After : 70% inspection for all HM connectors (eg: CN201, CN701)
and sampling to other location.
No
OLNI
RE-STRUCTURE OQC INSPECTION PLAN (OLNI)
KAGA FY14 Quality Improvement Plan
Focusing On Potential Defects
LeakOut Sampling
Nama: Surwatie
No Pekerja: QA 3398I
Achievement:
Best no of detection
No Defects Leak Out to Customer
Proactive Feedback
Quality Awareness Promotion
KGCOMPO(M)
Monthly Best Performances Awards..Contl
Delivery Improvement Activities
12
KGCOMPO(M)
24H ETD Commitment Thru
Production Lost Time Reduction Program
BEFORE
Issuing SMTA PCB To HM Production
NOT follow lots basis.
AFTER
Issuing SMTA PCB By Lots Basis.
Zero PCBA
Awaiting
Lost Time
KGCOMPO(M)

Thank You