In many manufacturing operations, specifically in biotechnology operations, management has no choice but to produce several products simultaneously. They have a single process that simultaneously generates different outputs
For example, making ethanol from corn, produce two or more products. While distilling corn into ethanol, cell mass from the processsuch as antibiotic and yeast fermentationsseparates from the liquid and becomes a separate product, which is often sold as animal feed
The separation point, where outputs become distinctly identifiable as individual product, is called the split-off point A Joint Process A joint process: is one during which one product cannot be manufactured without producing others.
Such processes are common in the food, extractive, agricultural, and chemical industries. Additionally, the process of producing first-quality merchandise and factory seconds in a single operation can be viewed as a joint process Outputs of Joint Process A joint process inevitably produces more than one product line. A product that results from a joint process and that has a sales value is classified as:
1. A joint product (also called a primary product, main product, or co-product) 2. A by-product or 3. Scrap Joint Product & By-Product J oint product (main product) is the primary output of a joint process
Joint product has substantial revenue-generating ability and, as such, provides the financial motive for entering into the production process
By-product and Scrap are incidental outputs of a joint process
Both are salable, with by-products having a higher sales value than scrap
The final residual output from a joint process is Waste which has no sales value
Joint Product & By-Product The classification of products as main, joint, or by-product depends on its sales value
Products can change from by-products to joint products when their relative sales values increases and changes from joint products to by-products when their relative sales value decreases
Because of technology advances, consumer demands and ecological factors
Joint Cost
J oint cost includes all direct material, direct labor, and overhead costs incurred up to the split-off point
Financial reporting requires that all necessary and reasonable costs of production be attached to products
The Purpose of Allocating Joint Cost to Products I nventory Costing: Important for financial accounting purposes, reports to income tax authorities, and internal reporting purposes Cost Reimbursement Contracts: Cost allocation is required for cost reimbursement purposes under contracts when only a proportion of a business products or services is sold to a single customer (Government Agency) I nsurance Settlements: Requires cost allocation when damage claims made by business with join products, main products, or by-products are based on cost information Rate Regulation: The allocation of joint cost is required if one or more of the jointly produced products or services are subject to price regulation Litigation: Joint cost allocation is important in litigation involving one or more joint products Model of a Joint Process Approaches to Allocating Joint Costs Two (2) basic ways to allocate joint costs to products are: Approach 1: Market based Or Monetary Measures Allocation Approach 2: Physical Measure Allocation Approaches to Allocating Joint Costs Approach 1 Approach 2 The Sales Value at Split-Off Point
The Estimated Net Realizable Value (NRV) Method
The Constant Gross Margin Percentage Method Allocates Joint Cost to Joint Products on the basis of Relative Physical Characteristics of the Joint Products Allocating Joint Cost Harkins Poultry incurred $5,400,000 of joint cost to produce the following:
I tem Quantity Selling Price Breast 3800 tons $2800 per ton Ground 2400 tons $1800 per ton Whole 2800 tons $1200 per ton
Required: Allocate the joint costs to joint products on the basis of relative sales value at split-off point. Allocating Joint Cost Joint Product Tons Produced Selling Price Total Revenue Proportion Joint Cost Amount Allocated Cost per Ton Breast 3800 $2,800 $10,640,000 0.5808
Work-In-Process Inventory (Turkey Processing) Dr. 5,400,000 Various accounts* Cr. 5,400,000 [To record joint processing costs]
* Various accounts includes: Material I nventory Control Account; Payroll Control Account; Factory O/H Control Account / Factory O/H Applied Account
Work-In-Process Breast Dr. 3,136,245 Work-In-Process Ground Dr. 1,273,362 Work-In-Process Whole Dr. 990,393 Work-In-Process Turkey Processing Cr. 5,400,000 [To allocate joint processing costs] Allocating Joint Cost Now assume that all tons produced of Breast and Ground were sold out at split-off point without no further processing, however, 50% of Whole remain in inventory.
What is the gross margin percentage of each product? Tips The sales value at split-off method produces an identical gross margin for each joint product Allocating Joint Cost Product Whole: Revenues: 2800*0.5*1200 $1,680,000 Less: Cost of goods sold: J oint product cost $990,393 Less: Ending I nventory $495,197 $495,196 Gross Margin $1,184,804
$1,680,000 $495,196 $1,184,804 70.52% Estimated Net Realizable Value Method Products may processed further beyond the split-off point to make them marketable or increase their value The estimated NRV Method allocate joint costs to joint products on the basis of the relative estimated NRV
NRV = (Expected Final Sales Value in the Ordinary Course of Business) (Expected Separable Costs of the Total Production of These Products) Estimated Net Realizable Value Method Assume that Harkins Poultry can process products Breast, Ground, and Whole into QBreast, BGround, and HQWhole. The new sales price per ton after the processing are $3200, $2100, and $1500 respectively. Additional processing costs (separable costs) are $300, $200, and $110 per ton respectively.
Required: 1. What is the estimated NRV of each product at the split-off point? 2. How much of the joint cost is allocated to each product? Estimated Net Realizable Value Method Product Quantity New Sales Price Additional Processing Cost NRV Proportion Allocated Cost Cost Per Ton QBreast 3800 3200 300 11020000 0.566 3056081 804.23 BGround 2400 2100 200 4560000 0.234 1264585 526.91 HQWhole 2800 1500 110 3892000 0.200 1079334 385.48 TOTAL 19472000 Journal Entry Work-In-Process Inventory (Turkey Processing) Dr. 5,400,000 Various accounts* Cr. 5,400,000 [To record joint processing costs] Work-In-Process QBreast Dr. 3,056,081 Work-In-Process BGround Dr. 1,264,585 Work-In-Process HQWhole Dr. 1,079,334 Work-In-Process Turkey Processing Cr. 5,400,000 [To allocate joint processing costs] Work-In-Process QBreast Dr. 300 Work-In- Process BGround Dr. 200 Work-In-Process HQWhole Dr. 110 Various Account Cr. 610 [To record separable costs] Physical Measure Method Product Quantity Proportion Joint Cost Allocated Cost Cost Per Ton Breast 3800 0.422 2280000 600 Ground 2400 0.267 5400000 1440000 600 Whole 2800 0.311 1680000 600 Total 9000 Problem for self-study Problem for self-study Requirement (a) Requirement (b) Work In Process Inventory (Processing) 520000 Various Accounts 520000 To record joint processing costs
Work In Process Inventory (Division 1) 312000 Work In Process Inventory (Division 1) 208000 Work In Process Inventory (Processing) 520000 To record joint costs to joint products
Work In Process Inventory (Division 1) 649026 Work In Process Inventory (Division 1) 387600 Various Accounts 1036626 To record separate processing costs
Requirement (b) Work In Process Inventory (Division 1) 122094 Various Accounts 122094
To record processing costs for J P#89-43A
Finished goods Inventory JP#89-43A 1083120 Finished Goods Inventory JP#89-43B 595600 Work In Process Inventory (Division A) 1083120 Work In Process Inventory (Division B) 595600
To Transfer completed production to finished goods Requirement (c) Product Quantity Produced NRV Total NRV Weight Joint Cost Allocated Joint Cost JP#89-43A 214200* 3.60 771120 0.70 520000 364000 JP#89-43B 204000** 2.65 336600 0.30 156000 WORKI NGS * Final Output of Division A =(600000-90000)*0.6*0.7 = 214200 NRV (JP#89-43A): (8.00 - 3.03 - 0.57 0.80) = 3.60 Separable cost per unit (Division A) = 649026/214200 Packaging cost per unit (Division A) = 122094/214200 Selling cost per unit (Division A) = 0.80 **Final Output of Division B = (600000-90000)*.4 =204000 NRV (JP#89-43B): (3.70 1.90 0.15) = 1.65 Separable cost of (Division B) = 387600/204000 = 1.90 Selling cost per unit (Division B) = 0.15 Requirement (d)