Eliminate Outgoing Organic and

convert organic into FUEL,

recover RDF and RECYCLABLE

2
Objective of the Project.

Estimate Cost the project.

Cost benefit of the project.
Eliminate out going organic and
convert into FUEL recover RDF and
RECYCLABLES.
Plastic (Rigid)
2.27%
Plastic (Film)
5.28%
Plastic (Foam &
Polystyrene)
1.21%
Textiles
9.27%
Paper (mixed)
2.77%
Diaper / Pad
10.60%
Wood
2.54%
Yard
1.15%
Coconut Husk,
Fiber & Shell
2.35%
Sponge
0.79%
Ferrous & Non
Ferrous
0.93%
Electrical Parts
0.00%
Aluminum
0.00%
Glass (mixed)
2.10%
Rubber / Leather
1.55%
Battery / Hazards
0.00%
Marble / Stone /
Ceramic
3.54%
Cockle & Others
Shell
1.42%
Cigarettes
0.00%
Food & Organic
52.24%
Composition of Organic (Rotary Screen)
Simulation for removal of MSW(organic)
components to produce RDF
MSW weight Removal RDF weight RDF
Kg % Kg %
Food & organic 5.52 65 1.93 35.32
Plastic 0.93 5 0.88 16.08
Paper 0.29 5 0.28 5.09
Rubber 0.24 10 0.22 4.06
Yard 0.12 95 0.006 0.11
Textile 2.1 0 2.1 38.39
Wood 0.51 90 0 0.94
Ferrous 0.098 0 0 0
Item
Simulation for removal of MSW(organic)
components to produce RDF
Food &
organic
56%
Plastic
10%
Paper
3%
Rubber
3%
Yard
1%
Textile
21%
Wood
5%
Ferrous
1%
Final simulation from Organic
disposable
200 tan/ day
Actual Total
Composition weight (T)
Food & organic 56% RDF 112
Plastic 10% RDF 20
Paper 3% RDF 6
Rubber 3% RDF 6
Yard 1% RDF 2
Textile 21% RDF 42
Wood 5% RDF 10
Ferrous 1% recycleable 2
Total % Recover as
Eliminate out going organic and
convert into FUEL (Process
Flow)
Organic will be separated after the screening
process where all the recyclable materials will be
sorted and balance of materials return to FORUS
Shredder as FUEL.

Pure Organic will be feed into Screw Press to
remove (moisture 15.95%) an average weight
reduction of (42.88%) mean says that the actual
organic net weight after the above process is 48.02
tones(from 112T).


PROJECT NAME: ORGANIC SCREW PRESS TESTING.
TESTING DESCRIPTION :REDUCE MOISTURE FROM
ORGANIC AND CONVERT TO RDF
DATE : 11/3/13 TO 19/3/13
WEIGHT MOISTURE
Before press After Press Before After Reduction lost %
11-Mar 9.30AM 1 520 300 60.96% 47.83% 220 13.13
11-Mar 4.50PM 2 520 320 63% 44.30% 200 18.72
12-Mar 2.30PM 3 4090 2390 59.20% 44.55% 1700 14.65
13-Mar 2.50PM 4 1080 630 64.94% 50.90% 450 13.97
13-Mar 5.15PM 5 630 460 50.97% 48.51% 170 16.44
14-Mar 2.41PM 6 1010 610 64.85% 46.19% 400 18.66
14-Mar 4.30PM 7 610 440 46.19% 44.45% 170 20.42
15-Mar 3.25PM 8 1080 500 63.29% 47.17% 580 16.57
15-Mar 5.30PM 9 500 400 47.17% 46.90% 100 17.89
MOISTURE (%) WEIGHT (kg)
DATE TIME BATH
Proposed Organic to RDF
Layout
To PP
R
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t
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n

C
o
n
v
e
y
o
r
R
e
c
y
c
l
a
b
l
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s

C
o
n
v
e
y
o
r
Rotary
Screen
Rotary
Screen
Rotary
Screen
Forus
Forus
Magnetic
Separator
S
c
r
e
w

P
r
e
s
s
Drier
O
r
g
a
n
i
c

S
c
r
e
e
n
Rotary
Screen
F
e
e
d
i
n
g
Organic will be
sorted in a
organic screen
Pure organics
pass through
screw press and
drying, and sent
to power plant via
manual feeding
Balance from
RDF sent to
recyclables return
conveyor to be
processed
Estimated Project Cost
NO DESCREPCTION QTY
UNIT
PRICE
1 DRYING SYS 1LOT 1,500,000
2 SCREEN SETTING AND REPAIR 1LOT 200,000
3
SCREW PRESS (12 TON
CAPACITY) 1UNIT 800,000
4 CONVEYOR SYS 1LOT 300,000
TOTAL 2,800,000
OPERATION COST/MTH
NO COST QTY AMOUNT
1 GAS COST 120,000
2 ELE COST 200/KW/HR 93,000
3 MAN POWER 4 PAX 5800
4 PERAIR AND MAINTENANCE 5000
TOTAL OPERATION COST
(RM 223,800.00 )
COST BENEFIT ANALYSIS
NO BENEFIT MONTHLY YEARLY
1 DISPOSABLE 252,000 3,024,000
2 RECYCLEABLE RECOVER 9000 108,000
3
RDF RECOVER FROM
ORGANIC
241,920 2,903,040
48TON/DAY

502,920 6,035,040

TOTAL RECOVER
6,035,040
48TON /2.5 PER MW * RM 420.00
TOTAL SAVING PER YEAR
NO BENEFIT
INVESTMENT
COST
MONTHLY
RECOVER
ANNUAL
RECOVER
1 TOTAL RECOVER 502,920 6,035,040
2 PROJECT COST 2,800,000 2,800,000
1
st
YEAR (RM 3,235,040)
2
nd
YEAR (RM 6,035,040 )
Thank
You