Presentation For Motor Windings

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PARTZSCH
Elektromotoren
Your Vision Our Challenge

bersicht Unternehmen
Partzsch-Group
Overview History
Facts &
Figures
DQS
Certification
Locations
bersicht Fertigungsbereiche
Overview Production Lines
Armature
windings
Laser Cut
Wire
Manufacturing
Roebel bars Diamond Coils
Round Wire
Windings
Synchronous
Rotors
Squirrel-Cage
Rotors
Slip Ring Rotors
Field Coils
Our
Customers
Other
Services
Wind-
Generators-
Service
Maintenance
Closed-Slots
Windings
Unternehmen: Beschreibung
Partzsch-Group
Thomas Partzsch

The Partzsch-Goup includes the companies Partzsch Elektromotoren, Partzsch Motoren
(PAMO) Reparaturwerk GmbH, Partzsch Spezialdrhte, Partzsch Spezialwicklungen
GmbH and Partzsch Windgeneratoren Service GmbH.

As a remarkable and medium-sized company, we are one of the biggest employers in
the region of middle-saxony. Since almoust a half century, our products are taking a
prominent place in different places in economy. Our innovative company is one of the
best business for electric-motor-maintenance.

With an optimal customer base by offering high quality, adherence to delivery dates and
management by walking around, we assure our success and business connexions.
Unternehmen: Geschichte
Werner Partzsch
In the year 1954, the handicraft
business PARTZSCH (a repair-
business for electrical machines
and systems) was founded by
Werner Partzsch.
Aligned as a regional business, the
maintenance and repair of medium
electrical engines and generators
with power up to approx. 200kW
was part of the business segment
until 1989. On January the 1st
1989, Dipl.-Ing.Ing. Thomas
Partzsch took over the business.
After the structural and social changes over the years
1989/90 in Germany, their was a chance for better
developments and business expansion.

Now, "PARTZSCH - Elektromotoren" has been grown to a
modern, medium-sized enterprise, which is known in foreign
countries as well. The manufacture of different products (even
with pending patents) meets satisfaction of our customer
demands.
History
Unternehmen: Zahlen und Fakten
Facts and Figures
rounded:

Turnover 2006: 40 Mio. 48% increase to the previous year
Turnover 2005: 27 Mio. 40% increase to the previous year
Turnover 2004: 20 Mio.

Employees 2006: 500
Employees 2005: 400
Employees 2004: 320

Number of production halls in Doebeln: 16
Number of production halls in Bitterfeld: 3

production space: 27.000 m

Unternehmen: DQS Zertifizierung
DQS - Certification
The QM System of our company is oriented towards
DIN EN ISO 9001 : 2000. It contains a description of business
processes, concerning the improvement of these.

In all these efforts, the customer satisfaction takes
centre stage.

Unternehmen: Standorte
Locations
Headquater in Dbeln
Our headquater is in Dbeln, in the middle of saxony. With a number of 16 halls,
the Partzsch-Group is the biggest company in the business park Dbeln-Ost.
Fertigungsbereich: Formspulen
Diamond Coils
coil sets in Resin-Rich- and
VPI-Technology
up to 15 kV in all kinds of dimensions

coil sets in Flat-Coil-Technology
up to 6,6 kV

manufacture of complete windings
for industrial applications, traction drives and wind
generators

our advantage: very short delivery times
because of our own wire and lamination stack
manufacturing
more facts
and pictures
Reference Diamond Coils
Zusatz
Diamond Coils
modern robot for wrapping
test field for diamond coils
fully automated coil shaping machine
modern machines and
technical know-how

Our modern machinery, with robots and
systems for many different requirements, like
robots for wrapping (as seen on right),
assures reliable quality in machining.
Together with the solid and technical work of
our qualified employees, we are producing
high-grade diamond coils..

our machinery:

6 fish looping machines
coil length: 500-4500mm
1 flat-coil winding machines
5 coil shaping machines
coil cores up to 25x65mm
coil length up to 3700mm
20 thermic coil presses
4 insulating machines
2 robots for wrapping
wrapping machine
more facts
and pictures
Referenz
reference: 20.000 kVA Generator
Typ: DKBL 907/04S
Output: 19.871 kVA
Voltage: 10.500 V
rotary speed 1.500 rpm
weight: 20,3 t
Workscope (e.g.):

Pyrolysis of the lamination stack
cleaning and grounding of the case and the lamination stack
shaping and insulation of the copper-wire
manufacturing of the diamond coil-sets in VPI-Technology
assembling of the winding
impregnation
winding check in the test field
Lamination stack with a test coil
Case grounding
Winding after impregnation
Generator after maintenance
more facts
and pictures
Fertigungsbereich: Rbelstbe
Roebel Bars
manufacture of roebel bars in
Resin-Rich and VPI-Technology
in following productions:
green bars (360 and 540 transposition)
green bars, shaped
Resin-Rich- and VPI-bars

repair of complete roebel bar windings
inside the lamination stack or inside the frame up to 150t weight per unit in Resin-
Rich-Technology
on-site repair (exchange) of single bars

shaping of all bar dimensions with robots

scanning of all diminsions by digital measuring systems
more facts
and pictures
reference roebel bars
Zusatz
Roebel Bars
high grade manufacturing with the Spin-Robot
roebel bar production
Continuing quality controls
(like short-circuit tests as
seen on left) are inherent
parts of the manufacturing
process.
short circuit test
our machinery:
2 stripping and cutting machines
3 coil presses
1 coil bender (Spin Robot)
In a patent specification from the 19th of march 1912, Ludwig Roebel describes how to
solve the problem of high temperatures in consequence of eddy currents in copper bars.

Based on this principle, we are manufacturing roebel bars with modern technologies. They
fully comply with the highest standards of generators from the newest generation.
more facts
and pictures
Referenz
Reference: 80MVA-Turbogenerator
Output: 80 MVA
Poles: 2
Voltage: 10,5 kV
Winding: 2-Layer
Roebel bars winding

Dimension (lamination stack):
length: 2750 mm
inside: 1030 mm
outside: 2075 mm

Workscope (e.g.):

manufacture of green bars
bar shaping
Insulation
short-circuit tests
finished roebel bars
finished roebel bars, ready for delivery
more facts
and pictures
Fertigungsbereich: Drahtfertigung
wire manufacturing
our product range:

winding wires for motors and generators
winding wires for transformers
flat wires (copper), blank
litz wires, blank and isolated
isolated wires for special cabels

we offer you the following insulations:

mica tapes (glass or film)
Kapton
glass fibre
blend yarn (glas or polyester)
Nomex
film (e.g. polyester)
paper

more facts
and pictures
wire examples
wire
manufacturing
Zusatz
wire manufacturing
flat wire insulation
Rbelstabproduktion
round wire production
Starting as a supplier for the repair of motors and generators in 1993, the business Partzsch
Spezialdrhte has been developed to a considerable supplier for
the electrical engineering all over europe.

Our wires are manufactured to meet highest requirements.
Go and see for yourself our remarkable quality!
continual quality
improvement is our top priority
copper bare wire rolling
more facts
and pictures
wire examples
wire
manufacturing
Beispiele
wires - examples
more facts
and pictures
wire examples
wire
manufacturing
Company back
Fertigungsbereich: Laserschnitt
Laser Cut
laser cutting of
stator and rotor laminations
main and commutating pole laminations
end and pressure laminations
other outlines

electric sheets / thickness:
0,35mm
0,50mm
0,65mm
1,00mm

steel sheets / thickness:
0,5mm up to 15mm

stainless steel sheets / thickness:
1mm up to 10mm

combined laser cut and punching
more facts
and pictures
Laser Cut
Fertigungsbereich: Laserschnitt
Zusatz
Laser Cut
laser cutting system with an integrated robot for loading and unloading
visual check of finished sheets
our machinery:
1 laser cutting system, 2 cutting heads
working range 2500 x 1250 mm
max. cut diameter 1250 mm
4 laser cutting systems, 2 cutting heads
working range 4000 x 2500 mm
max. cut diameter 2000 mm
1 laser cutting system,
2 cutting heads (synchronous)
1 laser cutting system
with an integrated robot for loading and
unloading
1 measuring machine
1 punching machine
Accuracy is the key!
We produce high-grade sheets and stator laminations with accuracies less then five-hundredth milimetre in
consequence of continual quality controls and the employment of modern laser technology. High flexibility,
machining speed, quality and the offering of a wide product and service range are top priorities.
state-of-the-art technology for
large-scale production
Resulting from our service and product
range extension with regard to
components used in the electric motor
construction, this rotor and stator punching
machine was put into operation. On its
circular indexing table 4 sheets with an
external diameter of 600 to 1250 mm can
be punched in one run and with
accuracies less then three-hundredth
milimetre. Compared to the laser units,
punching machine from Mller Stanz- und Umformtechnik
this modern new-style technology
offers more economic
advantages especially for the
large-scale production.
more facts
and pictures
Laser Cut
finished stator sheet metal
Fertigungsbereich:
Ankerwicklungen
armature windings and commutators
maintenance of armature windings
weight up to100t

maintenance of commutators

delivery of pre-finished coil-sets

reproduction of units and complete armatures

more facts
and pictures
reference
armature
windings
Fertigungsbereich:
Ankerwicklungen Zusatz
armature windings and commutators
remanufacture of a DC armature 3m total weight: 50t
remanufacture of a commutator
bandaging
our machinery:

coil shaping machine
vakuum impregnating system (3 ovens)
lathes up to 5t
hydraulic press up to 300t
commutator welding machine
spot-welding
automated commutator milling machine
Developed from the traditional armature winding service of the lignite combine
Bitterfeld, we are maintaining and repairing electrical motors since 1967. Our
specialism is the maintenance of DC motors, among manufactoring of new ones.
Attention should be paid to the possibility, the remanufacture of armature windings
with a total weight up to 100t.

more facts
and pictures
reference
armature
windings
Fertigungsbereich:
Ankerwicklungen Referenz
Reference: DC-Motor
Workspace (e.g.):

demounting of the old winding
slot cleaning
commutator cleaning
assembling of armature winding
maintenance of brush yoke
armature bandaging
winding impregantion and test
new slot insulation armature after impregantion
prepared for transport
new compensation winding
finished brush yoke
armature,
ready for a
new winding
more facts
and pictures
reference
armature
windings
Fertigungsbereich: Polspulen
Field Coils
manufacture of field coils for
DC-machines and railroad-machines :

main poles
commutating poles
compensating bars or windings

manufacture of reserve poles in all dimensions:

because of our own wire and lamination stack manufacturing

more facts
and pictures
reference Field Coils
Zusatz
Field Coils
new isolated commutating poles, build on a pole core
field coils
main & commutating poles
main & commutating poles
more facts
and pictures
Referenz
reference: new stator winding
Workscope (e.g.):

disassembling of 12 poles
stator cleaning
pole core maintenance
manufacture and insulation of 6 poles
build on pole core
assembling of main and commutating poles
main test
winding impregantion
more facts
and pictures
Fertigungsbereich: Schleifringlufer
Slip-ring Rotors
Manufacture of slip-ring-bar-windings up to BG (IEC) 900 and a maximum of 40t
weight per unit in Resin Rich technology

Manufacture of slip-ring-bar-windings up to BG (IEC) 800 and a maximum of 16t
weight per unit in Vacuum Pressure Impregnation technology (VPI)

more facts
and pictures
reference slip-ring rotors
Company back
Zusatz
Slip-ring Rotors
ready for impregnation
ready for draw on the slipring assembly
pre-finished rotor
installed and switched winding
more facts
and pictures
Referenz
Reference: new winding / maintenance
Output: 1500 KVA
Rotary Speed: 1800 rpm
Voltage: 424 V
Amperage: 372A
Weight: 6400 kg
Workscope (e.g.):

coil end separation
Pyrolyse
winding disassembling
assembly cleaning
grounding
2 layer winding
bandaging
more facts
and pictures
Fertigungsbereich:
Kurzschlusslufer
Squirrel-Cage-Rotors
complete manufacture of new rotors with short-circuit-
bars out of copper or aluminium with a new shaft
more facts
and pictures
squirrel-cage-
rotors
back
Fertigungsbereich:
Kurzschlusslufer Zusatz
Squirrel-Cage-Rotors
Workscope:
Manufacture of a short-circuit winding e.g.:

bar shaping
installing of bars into the rotor
rotor cleaning and drying
more facts
and pictures
squirrel-cage-
rotors
Fertigungsbereich: Polrder
Synchronous Motors

more facts
and pictures
reference Synchronous
Motors
Unternehmen Fertigungsbereiche zurck
Manufacture of rotor-windings
for synchronous motors
Fertigungsbereich: Polrder Zusatz
Synchronous Motors
synchronous motor before maintenance
lamination stack
finished synchronous motor
new round wire winding
more facts
and pictures
Motors
Synchronous Rotor while mainenance
Fertigungsbereich: Polrder
Referenz
Reference: new winding
Fabrication: Leroy Somer
Typ: LSA 52 M4
Poles: 4

Dimensions:
length: 1870 mm
Fe: 520 mm
length Fe: 450 mm
Workscope (e.g.):

disassembling of old winding
cleaning and grounding
manufacture of the new winding
Pole, with new winding and bandaged
Pole, with new winding and bandaged
synchronous motor before maintenance
finished and switched winding
more facts
and pictures
Motors
Fertigungsbereich:
Runddrahtwickelungen
Round Wire Windings
Manufacture of complete coils with round wires for electrical
machines, frame size (IEC) 132 to 630:
for normal operation up to 1000V
for inverter operation without circuit and limited cable-range up to 690V
for higher ambient temperature in continuous operation up to 100C (212F)
for temperature excursion from 400C (752F) - 2hours and 600C (1112F) - 1hour
for operating voltage up to 6,6kV in DIN standard cases

Manufacture of litz-wire windings for electrical machines
frame size (IEC) 355 to 710 and operating voltage 6,6kV

Manufacture of round-wire-winding for slip-ring rotors
standard and inverter versions

more facts
and pictures
reference round wire
windings
Fertigungsbereich:
Runddrahtwickelungen Zusatz
Round Wire Windings
round wire winding place
other efforts (e.g.):

manufacture of insulation-systems up to 1kV (low voltage
manufacture of insulation-systems from 1kV up to 6,6kV (middle voltage)
manufacture of insulation-systems for hight temperatures
round wire with enamelled wire
more facts
and pictures
windings
Fertigungsbereich:
Runddrahtwickelungen Referenz
Reference: new generator-winding
Voltage: 420V
Output: 320kVA
Amperage: 440A

Dimensions:
length: 360mm
outside diameter: 1660mm
inside diameter: 1480mm
Workscope (e.g.):

disassembling
cleaning of all units
cleaning and drying of rotor / stator
Impregantion
Pyrolysis
grounding
new 2 layer winding
generator, prepared for transport
finished case and lamination stack
case and lamination stack after pyrolysis
new round wire winding
more facts
and pictures
windings
Fertigungsbereich: Steckspulen
Closed-Slot Windings
Manufacture of windings for stators with
closed slots up to 6600V and a max.
weight of 40t per unit

more facts
and pictures
closed-slot
windings
Fertigungsbereich: Steckspulen Zusatz
Closed-Slot Windings
pre-finished closed-slot windings
installed coils
coil installing
coil installing
more facts
and pictures
closed-slot
windings
Maschinen- und Fuhrpark
machinery and car pool
our car pool:
3 MB Axor
MB Atego
MB Unimog
MB Vito
VW Caddy
3 Dacia Logan
3 Dacia Van
And many more
equipment :
different plants, units and systems for welding
systems for shaft and bearing shield maintenance
different machines (e.g. lathes, milling cutters, grinder)
machinery and car
pool
Service
Company Production fields back
Service-Leistungen
Service

We offer you the following special tests:

Vibration measurement and vibration analysis
Alignment of drive units
Thermal spectral shooting
tan-delta measurement
Surge voltage checkup
Ageing tests
PDIV- measurements
Test series
KEMA-measurements
machinery and car
pool
Service
ABB Mailand, Birr, Helsinki, Egypt
Alstom ACEC Charleroi
Alstom Power Birr
Arcelor Bremen, Eisenhttenstadt
ASI Robicon Monfalcone
ATB Nordenham
ATS Dresden
Brush HMA Ridderkerk
Converteam Nancy, Rugby
LDW Bremen
Loher Ruhstorf
Schorch Mnchengladbach
Siemens Nrnberg, Berlin, St. Ingbert, Erfurt, Hamburg
VEM Sachsenwerk Dresden

We offer our products for these customers (e.g.):
our customers
unsere Kunden
Windkraft
Wind-Generator-Service
Maintenance and service of wind energy plants

Overhaul of synchronous and asynchronous generators

new winding of damaged stator and rotor windings
Change of bearings
Bildquelle: pixelio.de
back
Instandsetzung von Motoren
Maintenance of Motors
Repair of electrical machines of up to 100t total weight
Disassembly and assembly of electrical machines by customer
Disassembly of windings with pyrolyse process of up to 50t weight
Impregnation of special windings according to customer request
additional sites - pictures
additional sites - pictures
Zusatzfolien-Hinweis
Standort Bild1
Standort Bild2
Standort Bild3
Standort Bild4
Standort Bild5
Formspulen Bild1
Formspulen Bild2
Formspulen Bild3
Formspulen Bild4
Formspulen Bild5
Formspulen Bild6
Formspulen Bild7
Formspulen Bild8
Rbelstbe Bild1
Rbelstbe Bild2
Rbelstbe Bild3
Rbelstbe Bild4
Rbelstbe Bild5
Rbelstbe Bild6
Rbelstbe Bild7
Drahtfertigung Bild1
Laser Bild1
Laser Bild2
Laser Bild3
Laser Bild4
Anker Bild1
Anker Bild2
Anker Bild3
Anker Bild4
Anker Bild5
Anker Bild6
Anker Bild7
Anker Bild8
Anker Bild9
Polspulen Bild2
Polspulen Bild1
Polspulen Bild4
Polspulen Bild3
Polspulen Bild7
Polspulen Bild6
Polspulen Bild5
Polspulen Bild8
Polspulen Bild9
Polspulen Bild10
Polspulen Bild12
Polspulen Bild11
Schleifringlufer Bild1
Kurzschlusslufer Bild1
Kurzschlusslufer Bild2
Polrder Bild1
Polrder Bild2
Polrder Bild3
Polrder Bild4
Polrder Bild5
Polrder Bild6
Polrder Bild7
Polrder Bild8
Runddrahtwicklungen Bild1
Steckspulen Bild1
Steckspulen Bild2
Steckspulen Bild3
Steckspulen Bild4
Instandsetzung Bild1
Kontakt
Contact
PARTZSCH Elektromotoren
Oswald - Greiner - Strasse 3
Gewerbegebiet Dbeln - Ost
D - 04720 Dbeln

phone: +49 (0) 34 31 / 71 66 100
fax: +49 (0) 34 31 / 71 66 199

contact persons:
director: Mr. Thomas Partzsch Tel.: +49 (0) 34 31 / 71 66 100

Mr. Holger Klotsche Tel.: +49 (0) 34 31 / 71 66 121
Mr. Armin Fssel Tel.: +49 (0) 34 31 / 71 66 211
Mrs. Annett Licht Tel.: +49 (0) 34 31 / 71 66 221
Mr. Ingo Sambale Tel.: +49 (0) 34 31 / 71 66 231
Mr. Ren Feske Tel.: +49 (0) 34 31 / 71 66 222
info@partzsch.de
@
www.partzsch.de
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