By Sugiharto Mechanical Engineering Department University of Pasundan Bandung- Indonesia 1. Introductions History of Cranes Driving the hoist of wooden crane wooden crane 1. Introductions (contd) History of Cranes The development of slewing level luffing cranes from 18561956 1. Introductions (contd) History of Cranes The development of floating cranes 19051936 1. Introductions (contd) History of Cranes 100 t mobile all-purpose crane 1. Introductions (contd) History of Cranes Lemniscate grabbing crane 2500 t offshore crane 1. Introductions (contd) Some types of cranes and lifting equipment Container quay cranes Automatic stacking cranes 1. Introductions (contd) Some types of cranes and lifting equipment Bulk unloader Level luffing cranes 1. Introductions (contd) Some types of cranes and lifting equipment Bock crane Autocrane for heavy loads 1. Introductions (contd) Some types of cranes and lifting equipment Ringer crane Floating derrick 1. Introductions (contd) Some types of cranes and lifting equipment Two offshore cranes; each for 4000 t (By courtesy of Heerema/IHC Gusto Eng. BV) Tower crane 1. Introductions (contd) Some types of cranes and lifting equipment Container mover Excavator 1. Introductions (contd) Some types of cranes and lifting equipment Shuttle carrier CRANE SLEWING JIB OVERHEAD TRAVELLING HYDRAULIC FOLDING TYPE MOTORISED HOIST WIRE ROPE CHAIN MANUAL HOIST (CHAIN BLOCK) GANTRY MOBILE 1. Introductions SLEWING JIB CRANE BERPUTAR 360 DERAJAT 1. Introductions (contd) Up / Down Hoist OVERHEAD TRAVELLING CRANE DISEBUT JUGA SEBAGAI TRUCK MOUNTED CRANE HYDRAULIC CRANE FOLDING TYPE 1. Introductions (contd) Up / Down Hoist Cross Travel 1. Introductions (contd) WIRE ROPE MOTORISED HOIST Up / Down Hoist CHAIN MOTORISED HOIST 1. Introductions (contd) MANUAL HOIST Lifting Height / Hook Path Span / Cross Travel Long Travel / Travel Distance Gantry Structure GANTRY CRANE 1. Introductions (contd) 1. Indoor 2. Outdoor 1. Introductions (contd) KATEGORI CRANE & HOIST Indoor PENGGUNAAN DI INDUSTRI Mass Production Batch Production PENGGUNAAN DI WORKSHOP Custom Made Production Outdoor PELABUHAN Perdagangan KAWASAN INDUSTRI Construction Dry Dock Fixed head 1. SLEWING JIB CRANE 2. FOLDING TYPE HYDRAULIC CRANE 3. GANTRY CRANE Mobile 1. OVERHEAD TRAVELLING CRANE 2. MOTORISED HOIST 3. MANUAL HOIST 1. Introductions (contd) CONTOH PEMASANGAN CRANE PEMILIHAN CRANE & HOIST FAKTOR UTAMA DALAM PEMILIHAN CRANE:
1. CRANE 2. HEAD ROOM HEAVY DUTY KAWASAN INDUSTRI NORMAL DUTY LIFTING / MOVING SPEED SINGLE SPEED DUAL SPEED (Low/Creep & High) 1. Introductions (contd) FUNGSI CRANE OVER HEAD CRANE (OHC) : FAKTOR HEAD ROOM HEAD ROOM RENDAH
HEAD ROOM TINGGI HEAD ROOM RENDAH JARAK TOP STRUCTURE CRANE DENGAN KOLOM HEAD ROOM TINGGI JARAK TOP STRUCTURE CRANE YANG TINGGI DARI KOLOM KESESUAIAN PEMILIHAN CRANE MENGIKUT FAKTOR GIRDER SINGLE GIRDER SUSPENSION CRANE (Beban Rendah) SINGLE GIRDER OHC (Beban Medium) DOUBLE GIRDER OHC (Beban Tinggi) 1. Introductions (contd) Untuk Kapasitas Beban Rendah SINGLE GIRDER SUSPENSION OHC 1. Introductions (contd) Untuk Kapasitas Beban Sederhana SINGLE GIRDER OHC 1. Introductions (contd) Untuk Kapasitas Beban Tinggi DOUBLE GIRDER OHC 1. Introductions (contd) SINGLE GIRDER UNDER RUNNING CRAB/TROLLEY Kapasitas Rendah dengan Head Room Rendah SINGLE GIRDER TOP RUNNING Kapasitas Rendah dengan Head Room Tinggi DOUBLE GIRDER UNDER RUNNING CRAB/TROLLEY KapasitasTinggi dengan Head Room Rendah DOUBLE GIRDER TOP RUNNING CRAB/TROLLEY (Double Rail Crab/Trolley) KapasitasTinggi dengan Head Room Tinggi KESESUAIAN PEMILIHAN CRANE MENGIKUTI FAKTOR CRAB/TROLLEY & END CARRIAGE 1. Introductions (contd) SINGLE GIRDER UNDER RUNNING CRAB/TROLLEY OHC 1. Introductions (contd) SINGLE GIRDER UNDER RUNNING CRAB/TROLLEY OHC 1. Introductions (contd) SINGLE GIRDER TOP RUNNING OHC 1. Introductions (contd) SINGLE GIRDER TOP RUNNING OHC 1. Introductions (contd) DOUBLE GIRDER UNDER RUNNING CRAB/TROLLEY OHC Double Girder Under Running Crab 1. Introductions (contd) DOUBLE GIRDER TOP RUNNING CRAB/TROLLEY OHC 1. Introductions (contd) DOUBLE GIRDER TOP RUNNING CRAB/TROLLEY OHC 1. Introductions (contd) PANDUAN REKAYASA CRANE SYSTEM Detail Brief Dari Pihak Pengguna Input Teknis Draf Rekayasa bentuk Awal Penyediaan Rekayasa bentuk Akhir & Spesifikasi 1. Introductions (contd) SKETSA UNTUK REKAYASA SKETSA UNTUK REKAYASA 1. Introductions (contd) PROSEDUR PROSES REKAYASA BENTUK CRANE SYSTEM KESELAMATAN DAN KESEHATAN KERJA BRITISH STANDARD (B.S) FEM (Federation of European Handling Equipment Manufacturer)
1. Introductions (contd) PENDAFTARAN SERTIFIKASI KELULUSAN UJIAN BEBAN (Load Test Approval) : 1.25 x SWL DESIGN SUBMISSION APPROVAL (Lengkap dengan Spesifikasi Bahan & Perkiraan)
SYARAT-SYARAT KELULUSAN KAPASITAS < 5 TON : Tidak perlu Design & Calculation Submission Kelulusan Ujian Beban Surat ijin Kelulusan dari Pabrikan (Manufacturer Cerf)
KAPASITAS > 5 TON : Perlu Design & Calculation Submission Kelulusan Ujian Beban Surat ijin Kelulusan dari Pabrikan (Item Import)
BRITISH STANDARD B.S. 105:1919 : Crane Rail B.S. 3579:1963 : Sheaves B.S. 482 : Hook SWL B.S. 2573 Part 1, 1977, B.S. 3579:1963 (Crane System Design Consideration) B.S. 2757, B.S. 822 : Electrical Motor B.S. 775, B.S 587 : Starter & Contactor B.S. 466:1960 : Gearing B.S. 302 and B.S. 621 : Wire Rope B.S. 15:1948 : Steel Structure B.S. 538, B.S. 639:1952 : Welding Procedure & Electrode 1. Introductions (contd) Alat Pengangkat dan Pengangkut Material (Material Handling Equipment) Hoisting Equipment Kuliah #3
By Sugiharto Mechanical Engineering Department University of Pasundan Bandung- Indonesia 1. Hoisting Equipment Hosting equipment are usually powered equipment used for lifting and lowering unit and varying loads intermittently. In certain equipment while lifting and lowering, shifting of the load can also be accomplished, within an area known as the reach of the equipment. The primary function of hoisting equipment is transferring through lifting and lowering operations.
A variety of equipment fall under the heading of hoisting equipment starting from hoists, different types of elevators and cranes. Excepting for elevators, these equipment generally utilize a drum, wire rope, pulleys and load lifting attachments for performing the lifting and lowering (i.e. hoisting) motions.
Hoisting equipment can be stationary, portable or travelling type. Often hoisting equipment are mounted on powered vehicles like truck, rail or ship, when the movement of the lifted load is not limited to a fixed area of operation. 2. PARTS OF HOISTING EQUIPMENT Chain and Chain Sprockets The types of chains used in hoisting equipment are (i) welded load chains and (ii) roller chains.
Welded chains are used in low capacity hoisting machines (hoists, winches, hand operated cranes etc.) Disadvantages of the welded chain are their (i) heavy weight, (ii) susceptibility to jerks and overloads, (iii) heavy wear of the links, (iv) low safe speed of movement, (v) sudden failure without previous indication etc.
On the other hand the advantages are their (i) flexibility in all directions, (ii) possibility of using small sized pulleys and drums, (iii) simple design and manufacturing process etc.
The diameter of welded chain pulleys or drums are, however, should not be less than 20d, where d is the diameter of rod of each link. 2. PARTS OF HOISTING EQUIPMENT (contd) Roller chains are composed of plate links, hinge-jointed by pins. Chains may be made with two plates or for heavier duty with up to twelve plates. Roller chains are used for both hand operated hoists as well as electrically driven equipment like hoists or winches for lifting heavy load at slow speeds (about 15 mpm) and in guideways.
Roller chains are superior to welded chains in many ways namely in reliability as links are made from solid plates. Roller chains have high flexibility in the plane of rotation and hence sprockets of smaller diameter may be used. The friction in the joints are also less hence more efficient.
However, the major limitation of roller chain is that it cannot be used to carry weight at an angle to the plane of rotation of the links. In such a case excessive bending load of the plates tend to damage/break the pins. It is because of this drawback, the roller chains have largely been replaced by steel wire ropes in the power driven hoisting equipment. 10/13/2014 45 I listen, I forget I see, I remember I do, I understand