OF FOOD GRAINS Factors affecting quality of grains during storage
Physical factors Temperature Moisture & relative humidity
Chemical factors Biochemical deterioration Pesticides
Biological factors Insects and mites Rats Birds Micro-organisms
Engineering factors Structural Factors Bag storage Bulk storage Handling equipments Abiotic variables Moisture Temperature Biotic variables Microorganisms Insects Mites Properties of the grains Scientifically visualized controls bring ideal balance in the relationship of the abiotic variables with the biotic variables, which ensure proper grain preservation and soundness. When these relationships got disturbed due to unfavourable storage conditions or defective practices, spoilage occurs.
So the scientific storage of food grains in India is of para mount importance
The effects of temperature and moisture content in safe storage of food grains are inter related Grains are living beings and respire During respiration oxygen is taken up and and inherent carbohydrates are catabolised to CO 2 and water. In the process heat is also produced.This decomposition causes a material loss of weight, commonly known as dry matter loss.
Respiration activity is mainly influenced by Temperature and moisture content Upto moisture content of 15% , this activity is extremely low Further 2% rise from 15% to 17% will increase the CO 2
production
by
80 times.
Grains have low thermal conductivity The heat produced during respiration is accumulated and grain temperature rises.
The grain being hygroscopic in nature picks up and gives up moisture from atmosphere and attains equilibrium.
Moisture content (%) g dry matter Loss (%) 11.0 0.21 0.0002 14.5 0.96 0.001 17.0 83.90 0.08 20.5 244.8 0.24 33.0 1364.00 1.36 Loss of dry matter through respiration of 100kg wheat at 18 0 C within 10 days Temperature 0 C g dry matter Loss (%) 18.0 0.96 0.001 30 5.1 0.005 40 13.6 0.013 52 169.8 0.017 Loss of dry matter through respiration of 100kg wheat at 14.5% within 10 days Mean values of dry matter loss for a storage period of six months 15.0% moisture, at 20 0 C = 0.38% dry matter loss 15.0% moisture, at 6 0 C = 0.38% dry matter loss Sr. No. Stored cereal Safe moisture content (WB, %) 1 Wheat 12.0 2 Paddy 14.0 3 Rice 13.0 4 Corn 13.0
5 Soybean 12.0 Critical moisture content(%) for safe storage of cereal grains Harvesting and drying Grain moisture content (12-14%) Minimize cracked and broken grain during processing Dont mix old and new grain Moisture Migration
Results From Non-uniform Temperature Hot spot caused by insects Hot spot spreading From warm moist air Condensation near cool surface Damage due to moisture rising from hot spot mould Sprouting of grains Spoilage of grains due to development of insect and fungi Outside air temperature above grain temperature Damage at bottom Outside air temperature below grain temperature Damage at top Management for successful storage:
Control of temperature
Control of seed moisture Control of temperature Temperature is one of the most important environmental factors which influence seed viability and vigour during storage, the lower the temperature; the longer the seeds maintain germination capacity. Thus, temperature control is an important consideration in building seed storage. Temperature control may be achieved in one of the following ways: Ventilation Insulation Refrigeration
These methods are not mutually exclusive, and are normally used to supplement each other. Ventilation Ventilation could be used to reduce seed temperature and seed moisture content, if used judiciously. In addition, it also helps prevent hot spots from developing; the formation of convection air currents and maintenance of uniform seed moisture content and temperature. Time of ventilation: Whenever the outside temperature of air and relative humidity are low enough to benefit the seeds, either by reducing seed temperature or seed moisture content, the ventilating fans (exhaust fans) can be turned on. Advantages of Silo Storage Space required in Silo facility is 1/3 rd against conventional storage Quick transaction of farmers produce in most efficient & transparent manner Lesser threat from weather & hence lesser possibility of grain spoilage Efficient clearing of mandis during season & usage of silos as storage point after the procurement season is over Economical linkages to Rail heads No glut in mandis Elimination of unproductive operations & reduced losses Contd Scarcity of labour & inefficient labour operations further justify need for silos Right from farm till its sale in mandi, foodgrains are handled in bulk. Hence Silo Storage is best match for mechanical bulk handling in mandis Some existing storage facilities in Punjab/ Haryana are far from procurement as well as Rail heads resulting in excessive transportation cost.
Contd.. 90% of wheat arrives in Punjab/ Haryana Mandis in just 20 days resulting in choking of mandis Increasing arrivals require expansion & upgradation of Mandis Horizontal expansion needs heavy investments in land Many mandis are situated in commercial areas, where further expansion may not be feasible. Alternately, these can be profitably used for other commercial ventures Booming economy & more employment opportunities in labor surplus states like Bihar, UP, Orissa has created labor shortage in Punjab/ Haryana Contd Inefficient manual operations carried out in mandis at present cannot cope up with peak marketing requirements of state Limited resources of transporters result in non lifting of stocks on day to day basis causing choking of mandis during peak season Unpredictable weather during season threatens procurement process besides spoiling the stocks lying in open yard Present manual operation creates lot of environmental problems Weighment & Quality Check System in present mandis is not effectively implemented due to inherent limitations of the manual system The following table shows the EMC of paddy under different storage conditions. The green colored areas represent the desirable environmental conditions for safe storage of paddy or rough rice in the tropics. The yellow areas represent conditions for safe seed storage. Grain needs to be stored at less than 14% moisture and seed at less than 12%.
At the time of storage
Initial wt of wheat = 100 kg IMC = 12% Wt of dry matter (BDW) = 88 kg At the time of dispatch
Moisture content = 13% Final wt of wheat = W 100 * W BDW W MC W= 101.149 kg At the time of dispatch
Moisture content = 11% Final wt of wheat = W W= 98.876 kg