At the very outset, I am highly indebted to Dr. R.C.Ramola (Dean, Faculty of Science and Technology), Dr. T.K.MANDAL (IP CO- ORDINATOR) for giving me an opportunity to carry out my project at esteemed organization. I would specially thank Mr. ABHISHEK TRIPATHI (HR) for giving me time and guidance throughout the project and I am personally thankful to Mr. JATIN (Senior ENGINEER), for giving me such a great inspiration for successful completion of my project without whom it would have been impossible to attain success. I would also like to express my profound sense of gratitude to Mr. UMED SINGH (Faculty in Charge) who gave me guidance for successful completion of report.
A bearing is a machine element that constrains relative motion and reduces friction between moving parts to only the desired motion. Generally speaking, a bearing is a device that is used to enable rotational or linear movement, while reducing friction and handling stress Rolling Contact Bearings load is transferred through rolling elements such as balls, straight and tapered cylinders and spherical rollers Ball bearings are extremely common because they can handle both radial and thrust loads, but can only handle a small amount of weight. BALL BEARING Roller bearings are designed to carry heavy loadsthe primary roller is a cylinder, which means the load is distributed over a larger area, enabling the bearing to handle larger amounts of weight. This structure, however, means the bearing can handle primarily radial loads, but is not suited to thrust loads
This style of bearing is designed to handle large radial and thrust loadsas a result of their load versatility, they are found in car hubs due to the extreme amount of both radial and thrust loads that car wheels are expected to carry.
CYLINDRICAL ROLLER BEARING Cylindrical Roller Bearings are separable radial roller Bearings. Bearings are available with pressed steel cage or machined brass cage. The Rollers and Cage assembly is generally located on the raceway having two integral flanges and the other raceway is separable. Thus the O/R and I/R can be mounted separately. SPHERICAL ROLLER BEARING Spherical roller bearings are made for heavy-duty applications. They feature two rows of symmetrical barrel rollers which can align freely in the spherical outer ring raceway, thus compensating for shaft deflections and misalignment of the bearing seats. . Rollers is high carbon high chromium i.e. SAE 52100. And for cage or retainers low carbon steel is used. The material required for Inner ring, outer ring and roller is SAE 52100. Chemical composition of SAE 52100 is Carbon - 0.95 to 1.05% Silicon - 0.25 to 0.40% Chromium - 1.40 to 1.60% Sulphur - 0.020% max. Phosphorous - 0.025% max. Nickle - 0.35% max. Copper - 0.25% max. Lead - 0.02% max. Material required for cages are cold rolled carbon steel strip. Chemical composition of CRCS strip is, Carbon - 0.10% Manganese - 0.25 to 0.50% Sulphur - 0.40% max. Phosphorous - 0.04% max. Chromium - 0.10% max. INNER RING FACE GRINDING TRACK GRINDING FLANGE GRINDING BORE GRINDING TRACK GRINDING VISUAL INSPECTION ETCHING WASHING OUTER RING FACE GRINDING OD GRINDING TRACK GRINDING TRACK HONING VISUAL INSPECTION ETCHING WASHING READY FOR ASSEMBLY