Hydraulic system

Presented By -
Ishwer t patel
Next Previous
Topics To Be Covered
Principle of Hyd.
System.
Adv / Disadv. Of
Hyd. System.
Main Components.
Pumps.
Hydraulic Fluid
Actuators
Control Valves.
Fluid Conduits &
Accessories.
Contamination
Control
Frequent Problem
Faced.
Trouble Shooting.
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
PASCALS LAW
Pressure in a fluid acts
equally in all directions
Next Previous
F
2
=
F
1
= 20 lbf
A
1
= 2 in
2
A
1
= 20 in
2
PRESSURE = FORCE/AREA
Find Pressure
Find F
2
Next Previous
Simple hyd set up
Next Previous



Hyd pump station
Next Previous
Importance Of Hydraulics
What is Hydraulic System
Principle of Hydraulic System
Advantages of Hydraulic System
Dis-advantages of Hydraulic
System
Comparision Of Hydraulic System
With Other Systems
Next Previous
Advantages Of
Hydraulic System
High Force wih
Small Space
Auto Loading
Start Under Full
Load
Simple Overload
Protection
Energy Storage
Simple Control
Variable Speed
Reversible
Can Be Stalled
Extreme Slow
Movement Avl
Next Previous
Disadvantages of
Hydraulic System
Trouble Shooting is Very Difficult
Unless the oil is clean, there can be
lot of troubles.
Difficult to Repair
Inventory Cost is very High
Next Previous
Comparision W/Other Systems
1.electrical system

2.mechanical system

3.pnuematic sytem
Next Previous
Components of Hyd. System
Pumps
Types of Pumps
Non Positive Displacement Pumps
Centrifugal Pumps
Axial Pumps
Positive Displacement Pumps
Next Previous
Positive Displacement Pumps
Classification By Capacity
Fixed Displacement Pump
Variable Displacement Pump
Classification By Construction
Gear Pumps
Vane Pumps
Piston Pumps
Next Previous
Gear Pumps
External Gear Pump
Internal Gear Pump
Lobe Pump
Advantages of Gear Pumps
Disadvantages of Gear Pumps
Next Previous
Next Previous
Next Previous
Next Previous
Vane Pumps
Classification By Displacement
Classification By Load Balancing
Balanced Design
Unbalanced Design
Classification By Vane Types
Square Vane
High Performance Vane
Next Previous
Next Previous
Piston Pumps
Radial Piston Pumps
Axial Piston Pumps
Inline Axial Piston Pumps
Bent Axis Axial Piston Pumps

Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
BLEEDING :
All air must be bled before starting up the pump.
If tank is above the pump :
Slacken the uppermost bleed plug, see drawing below
;
Wait until there is a regular flow of oil ;
Retighten the screw.
Next Previous
If tank is beneath the pump :
Mount pump and connect hoses ;
Close the supply valve;
Fill pump with oil via bleed screw ;
Put bleed screw back in place an tighten it up.
open supply valve
Do a few movements of the equipment the pump is there to
supply, to evacuate the air from the hoses.
Start up the hydraulic installation, preferably at low speed, and
actuate a function (for instance stabilizers) to evacuate any
remaining air in the hoses
Next Previous
Next Previous
Next Previous
Why use a variabledisplacement pump?


precise control of all movements ;
multi-function capabilities: simultaneous
movements, all independent of load ;
avoid problems of fluid overheating ;
reduce energy consumption.



Next Previous
Hydraulic Fluid
Purpose of the Fluid
Quality Requirement
Fluid Properties
Categories of Fluid Used
Next Previous
Purpose Of Hyd. Fluid
To Transmit the Power
To Lubricate the Moving Parts
To Seal the Clearances
To Cool Or Dissipate The Heat
Next Previous
Quality Requirement
of Fluid
Prevent Rust
Prevent Slag,
Gum & Varnish
Depress Foaming
Maintain
Stability at
elevated
temperature
Prevent
Corrosion &
Pitting
Separate out
the Water
Compatibility
with Seals &
Gaskets
Next Previous
Fluid Properties
Viscosity
Pour Point
Lubricating Ability
Oxidation Resistance
Rust & Corrosion Protection
Demulsibility
Next Previous
Fluid Used in Hyd. System
Petroleum Oil
Fire Resistance Fluid
High Water Fluids
Water in Oil (Invert Emulsion)
Water Glycol
Synthetics
Next Previous
Hyd Fluid Conductors
Pipe
Steel Tubes
Flexible Hoses
Next Previous
Contamination Control
What is Contamination
Effect Of Contamination
Types Of Contamination
Failure Due to Contamination
Catastrophic Failures
Intermittent Failures
Degradation Failures
Next Previous
Sources Of Contamination
Built In Contamination
Ingressed Contamination
Self Generated Contamination

Next Previous
Techniques To Control
Contamination
Cleanliness of Tubing & Conduits
Components Cleaning
Flushing Of the system
Filling of Clean Oil
Use of Filters
Next Previous
Hydraulic Actuators
What is Actuator

Types of Actuators
Linear Actuators
Rotary Actuators
Next Previous
Piston Cylinder
RAM
Hydraulic Fluid Supply/Return Ports
Seal
Next Previous
Next Previous
Cut-away view shows key features of a single-acting cylinder. This particular model is base-
mounted with an extension spring for a tool holding application.
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Next Previous
Hydraulic Motors
Classification by Application
High Speed, Low Torque Motor
Low Speed, High Torque Motor
Limited Rotation Motors
Classification By Construction
Gear Motors
Vane Motors
Piston Motors
Screw Motors
Next Previous
Next Previous
Next Previous
Hyd accumulators
Next Previous
Next Previous
Next Previous
Relief valve
Next Previous
Reducing valve
Next Previous
Unloading valve
Next Previous
Check valve
Next Previous
Rotary directional valve
Next Previous
Valve-open and closed center
Next Previous
DC valves-c/s
Next Previous
Pressure control valve
Introduction
Pressure control is a key element in the
design of any circuit.
Used correctly, it can achieve a given
functional objective, as well as safe
operation.
In circuit design the pressure must be
limited to a level below the working
pressure of the lowest-rated component
in the circuit.
Next Previous
Trouble Shooting Of
Hydraulic System
Basic Concepts