SKF Overseas Manufacturing Systems MRP PDM PCC IM OMPS System F. Cont. Maint. Shop Labor Req./Adj. Requisit. Inquiries Purchase Data Eff. Control Scrap Cont. Mach. Util. WIP Variances Mapics Trns. Stand Stand. Costs Manuf. Activity Orders Receipts Master Sched. Pur.Ord. Quotations / MRP Exceptions Order/Stock Status DOH/SCSS-LOC Forecasts Receipts Std. Cost Orders Alloc. Order/Stock Status Shop PUR OMPS Basic Training SKF 2004 REP MAPICS Overview PDM IM PUR MRP Quotations Material Flow Transactions Purchase Documents Stock Order Status Purchase Product Changes Products Cost Activity Data (WIP) Variances Eff. Control Follow-up. Manuf. Orders Material Reqmts. Exceptions Orders Receipts Shop Order Order Costs OMPS Basic Training SKF 2004 REP PCC MAPICS Manufacturing Accounting Production Information Control System OMPS Basic Training SKF 2004 MAPICS Architecture On-line System Multi-user System Recovery Users Access Control Tailoring Documentation On-line Help OMPS Basic Training SKF 2004 Product Data Management Functions Maint. of the basic data related to the Products Item Master Descriptions, units of measure, etc Stock and order policies Item type, planner, etc Bills of Material Raw mat./components needs for each manuf.item Routings Operations needed to produce each manufactured item
Product Cost Calculations Cost Center Master File Current/Standard Cost Cost Simulations OMPS Basic Training SKF 2004 Product Data Management Features On line Basic Files Maintenance Normal Add, Change or Delete, plus: Delete a complete Routing or Structure Copy a routing or structure same-as-except Mass deletions or replace of components from structures Review pending changes
Queries / Print-Outs Bills of Material Indented bills Where-used
Yield Calculation Costing Selective costing (Std, Cur Full or changed items) Selective simulations (All or by exception) Cost variations printed (All or by exception) OMPS Basic Training SKF 2004 Inventory Management Functions Updating of Stocks Balances and Purchase and Manufacturing Orders Updating of the Manufacturing Orders with costs of Materials and Delivered Production Screen displays and printed outputs of follow up information on the Purchase & Manuf.order status Prints information for Stock Replenishment Provides Managerial Information for Invent, control Physical Stock Control functions Inventory Transactions History OMPS Basic Training SKF 2004 Inventory Management Features Multiple transactions screen entry Immediate or batch balances updating 23 types of transactions covered (RD, RI, IP, ) Material allocation for manufacturing orders, updated by IP transactions Location and lot supported (grades of balls) Average and standard cost accounting Backflushing possible On-line queries on availability and transactions history OMPS Basic Training SKF 2004 Material Requirements Planning - MRP Forecast and requirements maintenance for master level items Planned orders generation to satisfy requirements at all levels. Exceptions highlighted Orders review and release. Planned orders are converted into released orders. Screen displays and printouts of the plan, showing stock evolution OMPS Basic Training SKF 2004 Material Requirements Planning MRP Features Effective date of component in BOM considered for requirements calculation Material requirements can be traced, level by level up to finished products (peg-to function) Each item can use its own order policy code to calculate the order quantity Z-policy code available for user special policy Maximum, minimum, multiple quantities Exceptions signaling Order release from MRP review OMPS Basic Training SKF 2004 MRP Planning Horizon and Exception Messages DATELO 11 (Rel. Order Due date < Plann. Start Date) DATELO 12 (Rel Order Due date < Current date) DATELO 13 (Rel. Ord. Not Started. Start date < Plann. Start date) DATELO 14 (Rel. Ord. Not Started < Current Start date) X DATELO 24 Requirement earlier Curr. date (Pl. Order not released) EXPDTE 31 Release and Exped. Plann. Ord. RLEASE Release a planned Order Seen, but not recommend. Not seen for review Planning Start Date Current Date Release Date Review Date End Date OMPS Basic Training SKF 2004 Production Control and Costing - PCC Order release (components, lists of operations) Registration of shop activities per operation Quantities produced / scrapped Man / Machine hours Order follow-up operation Order cost accounting Work in process value Variance analysis OMPS Basic Training SKF 2004 PCC Comments Features to follow up load of Work Centers were never used Limited value in Channel environment Enhancements SKF Argentina OMPS Basic Training SKF 2004 Bills of Material and Rountings BC62032Z SZ6203 IR 6203 OR6203 SET6203 TI6203 TO6203 WR6MM RB6MM PH6203 OMPS Basic Training SKF 2004 PDM Bills of Material (Prod. Struct.) Features One item can be linked to several structures A parent item can, at the same time, be a component A Phantom item can avoid unnecessary repetitions
Data Elements per Relationship Parent item number Component item number Quantity per Operation where first used Adjusted Quantity Per OMPS Basic Training SKF 2004 PDM Routings (1/2) Data Elements per each Operation Parent Item Number Operation Sequence Number Operation Description Facility Id. Time Basis Code Run Machine Time Setup Labor Time Setup Crew Size Run Labor Operation Yield OMPS Basic Training SKF 2004 PDM Routings (2/2) SKF Changes to Routing Maintenance Operation Number Operation Description Man/Machine Relationship Pieces per Hour Rework Percent OMPS Basic Training SKF 2004