Beruflich Dokumente
Kultur Dokumente
Chapter 13
Replacement Analysis
Copyright Oxford University Press 2009
Replacement Problem
Replacement Analysis Decision Maps
Minimum-Cost Life
Marginal Cost of Keeping an Asset one more year
Replacement Analysis Techniques
Replacement Repeatability Assumptions
After-tax Replacement Analysis
Spreadsheet and Replacement Analysis
Chapter Outline
Copyright Oxford University Press 2009
Recognize and develop replacement problems
Use the decision map to select the appropriate
replacement analysis technique to apply
Calculate the minimum cost life of an asset
Apply replacement analysis techniques correctly
Perform replacement problems on an after-tax
basis
Use spreadsheet in solving replacement
analysis problems
Learning Objectives
Copyright Oxford University Press 2009
Should the existing equipment be retained or
replaced?
The Defender is the existing equipment.
The Challenger is the best available
replacement equipment.
If the defender proves more economical, it will
be retained. If the challenger proves more
economical, it will be installed.
Replacement Analysis
Copyright Oxford University Press 2009
Obsolescence occurs when an assets technology
is surpassed by newer and/or different
technologies (PC)
Depletion is the gradual loss of market value of an
asset as it is being consumed or exhausted (Oil
well, Timber)
Deterioration is the general loss in value of an
asset due to aging process (Production machinery)
The Replacement Problem
Copyright Oxford University Press 2009
Planned replacements can be scheduled to minimize
the time and cost of disruptions.
Variations of replacement problems, such as
abandonment, retirement, improvements of defender
or keeping defender as spare, can be considered as
potential new challenger.
Since replacement problems usually are considered
with fixed output, only costs of defender and
challengers are analyzed.
Due to the lives of the defender and challengers are
usually different, most calculations focus on annual
marginal costs or on EUAC.
The Replacement Problem
Copyright Oxford University Press 2009
Replacement Analysis
Decision Map
Identify Alternatives Best Challenger Defender
Defender
Marginal Cost Data?
Analysis Technique 3:
Defenders EUAC
over its remaining life
Challengers EUAC
at its min. cost life
Analysis Technique 2:
Defenders lowest
EUAC Challengers
EUAC at its minimum
cost life
Defender
Marginal Cost
Increasing?
Available
Find EUAC
over given life
Not Available
Find lowest EUAC
for Defender
No
Analysis Technique 1:
Defenders next year
marginal cost
Challengers EUAC
Yes
Copyright Oxford University Press 2009
The minimum cost life of any new asset is the number of
years at which the EUAC of ownership is minimized.
Because of increasing operating and maintenance
costs, the minimum cost life is often shorter than the
assets useful life.
EUAC for each possible life, less than or equal to the
useful life, is determined. The number of years at
which the EUAC is minimum can then be identified.
Minimum Cost Life of a New Asset
Copyright Oxford University Press 2009
Example 13-1
Minimum Cost Life of a New Asset
EUAC(O&M) CR EUAC(Total)
$500 $8,100 $8,600
1,125 4,206 5,331
1,733 2,910 4,644
2,325 2,264 4,590*
2,900 1,878 4,779
3,459 1,622 5,082
4,002 1,441 5,442
4,528 1,305 5,833
5,038 1,201 6,239
5,533 1,118 6,650
6,011 1,051 7,062
6,474 995 7,470
6,922 949 7,871
7,355 910 8,265
7,773 876 8,649
Year Maint. Operating O&M
1
$0
$500 $500
2
900
900 1,800
3
1,800
1,300 3,100
4
2,700
1,700 4,400
5
3,600
2,100 5,700
6
4,500
2,500 7,000
7
5,400
2,900 8,300
8
6,300
3,300 9,600
9
7,200
3,700 10,900
10
8,100
4,100 12,200
11
9,000
4,500 13,500
12
9,900
4,900 14,800
13
10,800
5,300 16,100
14
11,700
5,700 17,400
15
12,600
6,100 18,700
Copyright Oxford University Press 2009
Example 13-1
Minimum Cost Life of a New Asset
0
2000
4000
6000
8000
10000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Year
C
o
s
t
Capital Recovery
O&M
Total EUAC
Copyright Oxford University Press 2009
Replacement Analysis
Decision Map
Identify Alternatives Best Challenger Defender
Defender
Marginal Cost Data?
Analysis Technique 3:
Defenders EUAC
over its remaining life
Challengers EUAC
at its min. cost life
Analysis Technique 2:
Defenders lowest
EUAC Challengers
EUAC at its minimum
cost life
Defender
Marginal Cost
Increasing?
Available
Find EUAC
over given life
Not Available
Find lowest EUAC
for Defender
No
Analysis Technique 1:
Defenders next year
marginal cost
Challengers EUAC
Yes
Copyright Oxford University Press 2009
Are the defender marginal cost data available?
Are the defender marginal costs increasing?
The total marginal cost for any year can include:
Capital recovery cost (loss in market value and
loss interest for the year)
Yearly operating and maintenance costs
Yearly taxes and insurance
Any other expenses that occurs during that year
The marginal cost is calculated as an equivalent
end-of-year cash flow
Defenders Marginal Cost Data
Copyright Oxford University Press 2009
Example 13-2
Marginal Cost Calculation
Year
Market
Value
Capital
Recovery O&M
Cost of
Breakdown
Risk
Total
Marginal
Cost
1
$18,000
$10,750 $2,000 $5,000 $17,750
2
13,000
7,700 2,500 5,000 15,200
3
9,000
5,950 3,000 5,000 13,950
4
6,000
4,350 3,500 6,500 14,350
5
4,000
2,900 4,000 8,000 14,900
6
3,000
1,600 4,500 9,500 15,600
7
2,500
950 5,000 11,000 16,950
Capital Recovery Cost = MV
N-1
(A/P, 15%, 1) MV
N
(A/F, 15, 1)
= MV
N-1
(1+15%) MV
N
(1)
= (MV
N-1
MV
N
) + MV
N-1
(15%)
Copyright Oxford University Press 2009
Example 13-3
Marginal Cost Calculation
Year
Market
Value
Capital
Recovery
Operating
Cost
Total
Marginal
Cost
0
$15,000
1
14,000
$3,250 $10,000 $13,250
2
13,000
3,100 11,500 14,600
3
12,000
2,950 13,000 15,950
4
11,000
2,800 14,500 17,300
5
10,000
2,650 16,000 18,650
Capital Recovery Cost = MV
N-1
(A/P, 15%, 1) MV
N
(A/F, 15, 1)
= MV
N-1
(1+15%) MV
N
(1)
= (MV
N-1
MV
N
) + MV
N-1
(15%)
Copyright Oxford University Press 2009
Maintain the Defender as long as the
marginal cost of ownership for one more
year is less than the Challengers minimum
EUAC.
When the Defenders marginal cost
becomes greater than the Challengers
minimum EUAC, then replace the Defender
with the Challenger.
Replacement Analysis Technique 1:
Defender Marginal Cost Increasing
Copyright Oxford University Press 2009
Example 13-4
Replacement Analysis Technique 1
Year
Challenger
Marginal Cost
Challenger
EUAC
1 $17,750 $17,750.00
2 15,200 16,563.95
3 13,950 15,811.20
4 14,350 15,518.57
5 14,900 15,426.83*
6 15,600 15,446.61
7 16,950 15,582.46
Year
Defender
Marginal Cost
1 $13,250
2 14,600
3 15,950
4 17,300
5 18,650
) N %, 15 , P A ]( ) j %, 15 , F P )( Cost (Marginal [ UAC E
N
1 j
j