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FUSION BABBITTING CO., INC.

Your Quality Bearing Vendor


Delivery: Whatever you need !

“ We will work around your schedule 24-7.”

Milwaukee, Wisconsin
FUSION’S HISTORY

• Started In 1988

• Over 40 Years Of Experience In


The Industry
QUALITY CONTROL

• “QUALITY IS OUR FIRST PRIORITY”


• Level II Ultra Sonic Testing
• Dye Penetrant Inspection
• Meg Testing
• Meet Or Exceed OEM Specs
• Original OEM Drawings Available
QUALITY CONTROL
• Level II Ultra Sonic
Testing
QUALITY CONTROL

• Dye Penetrant
Testing
QUALITY CONTROL

• Meg Testing
CERTIFIED BABBITT
• Fusion Analyzes All
Babbitt To Ensure The
Highest Quality

Standard Babbitt Specifications


BABBITT SPEC. NO. TIN % COPPER % ANTIMONY % LEAD % ARSENIC %
ASTM B23-49 GR.1 90-92 4-5 4-5 .35 max .10 max
ASTM B23-49 GR.2 88-90 3-4 7-8 .35 max .10 max
ASTM B23-49 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max
SAE 11 86-88 5-6 6-7 .35 max .10 max
SAE 12 88-90 3-4 7.25-7.50 .35 max .10 max
QQT-390 GR.2 88-90 3-4 7-8 .35 max .10 max
QQT-390 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max
ACM-3021 88-90 3-4 7-8 .05 max .01 max
ACM-3022 82.5-84.5 5-6 10-12 .50 max .10 max
QUALITY OF BOND
• Fusion’s Babbitting
Procedures Ensures
The Highest Quality
Bond In The Industry
98-100%
• Mechanically And
Chemically
CENTRIFUGAL CASTING

• Fusion’s Capable Of
Spin Casting Up To
60” Outside Diameter
• 7000 lbs.
Why?Centrifugal Casting

• Centrifugal casting forces molten babbitt against a spinning


bearing wall under relatively high pressure. This force combined
with a rapid water cooling, means the best bond and extended life
for your bearing.
• The process also ensures that the babbitt bearing surface is free
of impurities and imperfections.

• Fusion Babbitting will provide a bond certifications


STATIC POURING

• Years Of Experience
Working With
Babbitt Allows
Fusion To Keep A
Quality Bond Even
When Static Pouring
STATIC POURING
MACHINING CAPABILITIES

• Fusion Is Capable Of
Machining To Exact
Tolerances On All
Types Of Parts
MACHINING CAPABILITES
INDUSTRIES SERVED
• Aluminum Mills
• Cement Plants
• Chemical Plants
• Crushed Stone
Producers
• Fossil Plants
• Hydro/Pump Storage
Plants
INDUSTRIES SERVED

• Motor Repair Shops


• Nuclear Plants
• OEM’S
• Shipyards
• Steel Mills
• Paper Mills
ROLL GRINDER BEARING FOR REPAIR

• HD 425 GRINDER • LOWER BEARING


FIELDS OF APPLICATION
• Compressors
• Excavating Equipment
• Fans-Blowers
• Large Electric
Equipment
• Mining Equipment
• Pumps Rolling Mills
• Generators-Turbines
APPLICATIONS

• Babbitt Liners
• Exciter Bearings
• Fan Bearings
• Fan Motor Bearings
APPLICATIONS

• Generator Bearings
• Hydro Guide Bearings
• Hydro Guide Shoes
• Motor Bearings
APPLICATIONS

• Oil Deflectors
• Pinion Stand Bearings
• Pump Bearings
• Tapered Land Thrust
Plates / Thrust Shoes
APPLICATIONS

• Tilt Pad
(Journal/Thrust)
Bearings
• Trunion Bearings
• Turbine Bearings
• 3pc. Upper&Lower
Guide Bearings
CAPABILITIES

• Fusion Is Capable Of
Bearing Shell Repair With:
• FLAME ARC METAL
Spray
– Phenolic Tubing (Insulation)
– Fiberglass Tape (Insulation)
– Nickel Plating
Turbine Bearings
• Re babbitt ID & machine OD.
• Re machine spherical fit and blue check.
Metal Arc Spraying
Complete Rebuild

Re-babbitt, build up OD.


2 areas AND machine.
CAPABILITIES

• Along With Rebuilding


Bearings; Fusion Also
Manufactures New
Bearings
• Reverse Engineering
Service (on site if needed)
New Bearings
Reverse Engineer and Improve

Casting bearing shell. Improved to Forging


bearing shell.
TAPERED LAND THRUST
PLATES (Inactive)
TAPERED LAND THRUST
PLATE (Active)
Hydrogen Seal

• Re-Babbitt and Re-Machine


Random Pictures
Random Pictures New Hydro Bearing
Random Pictures (BOND)