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METHOD STUDY
Definition:
It is a systematic recording and critical examination of existing and proposed
ways of doing work, as a means of developing and applying easier and more
effective methods and reducing costs.
WHY:
The improvement of processes and procedures.
The improvement of factory, shop and workplace layout.
The improvement of the design of plant and equipment.
Economy in human effort and the reduction of unnecessary fatigue.
Improvements in the use of materials, machines and manpower.
The development of a better physical working environment.
Improvement of quality of the products.
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Recording Techniques
in Method study
Indicating
Process
Sequence
Outline
process chart
Flow process
chart
Man type
chart
Material type chart
Diagrams
indicating
movements
Flow
Diagrams
String
Diagram
Cycle
Graph
Chrono-cycle
Graph
Two -Handed
process chart
Travel Chart
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1.Operation
2.Inspection
Indicates an inspection for quality and / or check for quantity
3.Transport
Indicates the movement of workers, materials or equipment from place
to place
5.Permanent Storage
Indicates a controlled storage in which material is received
into or issued
from a store under some form of authorization; or an
item is retained for
reference purposes.
6.Combined Activities
Indicates a controlled storage in which material is received into or issued
from a store under some form of authorization; or an item is retained for
reference purposes.
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E
X
A
P
M
L
E
S
Figure:
Definition:
Flow process charts are graphic representations of the
sequences of operations, transportation, inspections,
delays and storages occurring during a process or a
procedure and include information considered for
analysis such as, time required and distance moved.
To develop an understanding how a process or work
happening and clearly documenting how a particular job
is done, in addition of that mapping a process in flow
chart format helps us where the process can be
improved.
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Man type process flow process chart:Records the activities of worker or operator i.e. what a worker or
operator does. In this type of chart usually storage term is not applicable.
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Why:
The objective of this investigation is to eliminate or reduce the
unwanted motions and to arrange the remaining motions in a
best sequence.
How:
A two-handed process chart is made up of two
columns in which the activities of the left hand
and right hand and the appropriate symbols are
respectively recorded in sequence.
The activities of the two hands are inter-related
by aligning the symbols on the chart so that
movements by both hands appear opposite to
each other.
Additional columns can be designed to record
the activities of the other parts of the body
whenever necessary.
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Operation
Transport
Delay
Hold
Inspection
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Why:
Multiple Activity Charts are very useful tool for understanding
the flow of work in a cyclic process and as a consequence
understanding which resource is controlling the overall progress of
the work.
The tool can be used to model different scenarios to determine the
optimum mix of resources for the work.
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How:
Activities of the machines are recorded in relation to that of the operator,
the chart is sometimes called as the man machine chart; This is only a
special variant of the multiple activity chart
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MAN
MACHINE
TIME
(MIN)
0.2
IDLE
0.2
0.4
IDLE
0.4
0.8
IDLE
0.8
1.0
IDLE
1.0
1.2
Locates castings in
fixture, starts machine
IDLE
1.2
1.4
IDLE
Cutting slot 1
1.4
1.6
IDLE
Cutting slot 2
1.6
1.8
IDLE
Cutting slot 3
1.8
2.0
IDLE
Cutting slot 4
2.0
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MAN
1.2
0.8
60%
MACHINE
0.8
1.2
40%
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MACHI TIME
NE
(MIN)
0.2
IDLE
0.2
0.4
IDLE
0.4
0.6
IDLE
0.6
0.8
CUTTING
SLOT 1
0.8
1.0
CUTTING
SLOT 2
1.0
1.2
CUTTING
SLOT 3
1.2
1.4
IDLE
CUTTING
SLOT 4
1.4
TIME
(MIN)
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MAN
1.2
0.2
85.7%
MACHINE
0.8
0.6
57.0%
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CYCLE
TIME
(MIN)
MAN
IDLE
TIME(MIN
)
MACHINE
IDLE
TIME (
MIN)
PRESENT
METHOD
2.0
0.8
1.2
IMPROVED
METHOD
1.4
0.2
0.6
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Filming :-
Film Analysis:-
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EQUIPMENT REQUIRED
1. 16 mm film.
Exposure meter.
2. Movie Camera.
3. wink counter.
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Diagrams
Diagrams gives pictorial view of the layout of workplace on
which locations of different equipment, machines etc. are
indicated.
The movement of subject(man or machine) is then indicated on
the diagram by a line or a string.
Flow diagram
Its a top view of the work area correctly indicating the positions
of machining and other locations affecting the movement of
subject.
Therefor it gives on-the-spot observation of the paths of
movement of product sometimes using symbols of process
charts.
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Examples
10ft
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FOLD
DRILL+CUT
RIVET
MARK
OQC
IQC
STACK
SHEET
METAL
END
START
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Travel chart
String diagram is good to explain movements and critical
examination but
o
it takes longer time to get constructed and
o
many movement along complex paths may lead to
a diagram with maze of crisscrossing line.
Therefore, when movements are very complex travel chart is
quick and more effectively manageable recording technique.
How is it made ?
o A travel chart is a tabular record for pressing quantitative
data about the movements of subject between any
numbers of places a over a given period of time.
o This chart is a square table and each square within table
represents a station.
o It has number of rows and columns equal to the number
of stations that can be visited by the subject.
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