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Anti Lock Braking System- Retro fitment Project - India

Sep 2013

Knorr-Bremse Group

ABS Retro fitment- KB India

KNORR-BREMSE WELCOMES

Knorr-Bremse Group

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History...

Mobility is the future


we make it safer.
Founded

1905

Employees

Over 14,000

Sales

4.01 billion. EUR

Locations

Over 65

Countries

~40

R&D

6% of sales in 2011.

Divisions

Systems for Commercial Vehicles and Systems for Rail Vehicles

Product portfolio

Worldwide market and technology leader in Air Braking Systems for


Commercial Vehicles and Rail Vehicles, torsional vibration
dampers, on-board solutions for Rail Vehicles.

Experience

100 years of innovation

Independence

Privately owned company

Knorr-Bremse Group

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Knorr Bremse, India


Company

: Knorr-Bremse Systems for Commercial Vehicles


India Pvt Ltd.

Products

: Air Braking Systems, ABS, Lift Axle, Compressors

Location

: Pune, India

Key Customers

: Tata Motors, Ashok Leyland, Mahindra Navistar,


Daimler-Bharat Benz, Volvo-Eicher

PUNE PLANT
Knorr-Bremse Group

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Global Location

Knorr-Bremse is a globally operating group

Belgium
Germany
France
United Kingdom
Italy
Netherlands
Austria

Canada
USA
Mexico

Poland
Sweden
Switzerland
Spain
Czech Republic
Turkey
Hungary

Russia

Japan
China
Korea

India

Brazil
South Africa

Knorr-Bremse Group

Australia

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Product Range

Knorr-Bremse offers a wide range of Systems for Commercial Vehicles


Foundation Brakes
and Actuators

Air Supply and Air Treatment


Compressors
Air dryers
Air processing units
Alcohol injectors
Unloaders
Multi-circuit protection valves
Electronic Air Control (EAC)

Disc brakes
Pneumatic
Hydraulic
Drum Brakes
S-cam brakes
Automatic Slack
Adjusters
Actuators
Brake chambers
Spring brakes

Brake Control and Chassis Management


Pneumatic
Various valves (foot brake,
hand brake, load sensing,
relay, trailer control, brake,
air suspension levelling)
Clutch servo

Driver Control Modules

Visco Dampers
Knorr-Bremse Group

Electronic
ABS/ASR
EBS (electronic brake system)
ESP (elec. stability program)
ELC (elec. levelling control)
ACC (adaptive cruise control)
RSP (roll stability program)

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Why India needs ABS fitted Vehicles

In India, owner of the goods carrying truck/ tanker is not the driver. Safety is not so
important today.
Year

1970
1980
1990
1995
2000
2003

Total No. of Road


Accidents

114,100
153,200
282,600
351,999
391,449
406,726

Total No. of People


Killed

14,500
24,000
54,100
70,781
78,911
85,998

In 2011, Road accident claimed more than 497000 lives.

There is a road accident every 60 seconds in India as in 2011.


One person dies every 10 minutes.
India tops global list of Deaths in Road Accidents.
With growing road infrastructure and vehicle speeds, road accidents shall continue to move north.
Knorr-Bremse Group

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ABS Retro fitment- The Kit

Top View- ABS Kit

Modulator Valve Brackets


Knorr-Bremse Group

Fuses, Lamps, Horn Button

ECU, Sensors, & Pig Tail

ECU Box

Pole Wheel
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ABS Retro fitment- On the vehicle

KB India follows all processes, precautions during fitment to ensure proper


installation and customer satisfaction.

Drilling on anchor plate for sensor entry

Machined Hub for Front Pole Wheel


Knorr-Bremse Group

Position of Bracket on the hub

Front Pole Wheel shrink fit on the hub

Machined Hub for Rear Pole Wheel

Rear Pole Wheel shrink fit on the hub


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ABS Retro fitment- On the vehicle

It takes 1.5 days to complete one vehicle fitment as per process standardized by KB,
whereas competitor does the same in 8 hours as they do not machine the hub for pole
wheel fitment.

Sensor & Pole Wheel

Sensor Mounting Bracket with Clamping Sleeve


Knorr-Bremse Group

Modulator Valves

ECU & ECU Box

New Low Cost EOL Tester


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ABS Retro fitment- Certificate

SYSTEMS FOR COMMERCIAL VEHICLES INDIA PVT. LTD.

Anti Lock Braking System


Fitted Vehicle
This is to certify that Vehicle No. ________________________________
with Chasis No. _____________has been fitted and successfully tested with
Knorr Bremses Anti Lock Braking System.
The date of installation is _________ with ECU Serial No.____________.
ABS kit no. is 3K0000___.
The KB ABS parts installed have warranty period of 12 months w.e.f. date of
installation (warranty not valid for accident or external damage).
______, 20__
Knorr-Bremse Group

Authorized Signatory
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Did you know, ABS on hazardous goods carriers (tanker) is compulsory as per Indian Government Regulation
GSR589 (IS:11852, Part 9).
Enhance your tankers braking performance and improve the safety of drivers, road users and society with KnorrBremses ABS.

Systems for Commercial Vehicles India Pvt. Ltd.

ANTI-LOCK BRAKING SYSTEM


AUTHORISED ABS FITMENT CENTRE IN YOUR CITY

SANGAM MOTORS
TRANSPORT NAGAR,DELHI

Issued In the interest of Public and Road safety in India.


Knorr-Bremse Group

Thank you very much for your attention

Ajit Singh
Asst. Manager-After Market Sales & Service
Knorr-Bremse Systems for Commercial Vehicles India Pvt Ltd.
Division Truck, Location No: - 376, Survey No 280 & 281, Village Mann,
Hinjawadi,
Phase II, Tal. Mulshi, Pune - 411 057, India ajit.singh@knorr-bremse.com
+91 20 66746 885 | Fax: +91 20 66746 899 | Mobile: +919953133058
Knorr-Bremse Group