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  • Energy Bench Marking

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    The document summarizes the results of an energy benchmarking survey conducted in 2009 of 15 manufacturing facilities by the IPC. It shows comparisons of energy use, costs, and conservation efforts between the 2008 and 2007 survey respondents. Key findings include a reduction in average energy use per building area and employee from 2007 to 2008, while energy costs as a percentage of sales remained similar. Most facilities monitored energy use and had implemented conservation projects and ISO 14001 certification.

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    The document summarizes the results of an energy benchmarking survey conducted in 2009 of 15 manufacturing facilities by the IPC. It shows comparisons of energy use, costs, and conservation efforts between the 2008 and 2007 survey respondents. Key findings include a reduction in average energy use per building area and employee from 2007 to 2008, while energy costs as a percentage of sales remained similar. Most facilities monitored energy use and had implemented conservation projects and ISO 14001 certification.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Als PPT, PDF, TXT herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    8 Ansichten15 Seiten

    Energy Bench Marking

    Hochgeladen von

    bill
    The document summarizes the results of an energy benchmarking survey conducted in 2009 of 15 manufacturing facilities by the IPC. It shows comparisons of energy use, costs, and conservation efforts between the 2008 and 2007 survey respondents. Key findings include a reduction in average energy use per building area and employee from 2007 to 2008, while energy costs as a percentage of sales remained similar. Most facilities monitored energy use and had implemented conservation projects and ISO 14001 certification.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Als PPT, PDF, TXT herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    von 15

    2009 IPC Energy Benchmarking

    Survey Initial Results


    Survey of 2008 operations
    IPC Energy Benchmarking
    Survey Respondents
    2008 2009
    • 31 Facilities • 15 Facilities
    – 5 Component – 1 Component
    – 10 EMS/OEM – 6 EMS/OEM
    – 5 EMS/Component – 0 EMS/Comp
    – 1 EMS/PCB – 0 EMS/PCB
    – 8 PCB – 8 PCB
    – 2 Other – 0 Other
    • 9 Companies • ? Companies
    IPC Energy Benchmarking
    Survey Respondents
    2008 2009
    • 31 Facilities • 15 Facilities
    – 29,254 Employees – 7,165 Employees
    – $3.8B Sales – $1.08B Sales
    – 6.9M Bldg Ft2 – 2.2M Bldg Ft2
    – 26.47M LSFS – 52.2M LSFS
    – 62.7M PCBAs – 1.29M PCBAs
    – 2.5B Components – 11K Instruments
    • 1.6Q BTUs • 2.8Q BTUs
    – $40.3M Cost – $10.3M Cost
    IPC Energy Benchmarking
    Survey Respondents
    2007 2008
    Monitor Usage 10 of 31 12 of 15
    Monitor E Cost 10 of 31 13 of 15
    14001 Certified? 5 of 31 13 of 15
    Implemented E 5 of 31 6 of 15
    Reduction Projs?
    Implementing E 6 of 31 6 of 15
    Reductions?
    IPC Energy Benchmarking
    Survey Respondents
    2007 2008
    Variable Speed Motors 4 of 31 7 of 15
    Compressor Unloaders 4 of 31 7 of 15
    Equip. Time Controls 5 of 31 10 of 15
    Waste heat exchangers? 1 of 31 2 of 15
    WW Heat Exchangers? 0 of 31 1 of 15
    High Efficiency Lights? 9 of 31 9 of 15
    IPC Energy Benchmarking
    Survey Respondents
    2007 2008
    Energy Survey? 4 of 31 ? of 15
    By Electric Utility 3 of 31 4 of 15
    By Gas Utility 3 of 31 3 of 15
    By E Consultant 4 of 31 6 of 15
    By Gov’t Assist Off. 2 of 31 2 of 15
    Energy Use per Bldg Area
    2007 v 2008
    0.8

    0.7

    0.6

    0.5
    s/FT2

    0.4
    MBTU

    0.3
    M

    0.2

    0.1

    0
    Comp EMS PCB Survey
    2007 0.22 0.17 0.56 0.24
    2008 0.11 0.21 0.75 0.46
    Energy Use per Employee
    2007 v 2008

    250

    200

    150
    MBTUs/EE

    100
    M

    50

    0
    Comp EMS PCB Survey
    2007 23.74 28.85 180.3 56.3
    2008 48.7 73.95 194 142.5
    Energy Cost v Sales
    2007 v 2008
    3.5

    2.5

    2
    %of Sales

    1.5

    0.5

    0
    Comp EMS PCB Survey
    2007 3.19 0.46 2.42 1.06
    2008 0.34 1.38 1.07 0.96
    EMS/OEM Manufacturers

    Comparison of Energy Usage


    Per Employee and per PCB
    Populated
    EMS Energy Use per Employee
    2008 v 2007

    100

    90

    80

    70

    60
    MBTUper EE

    50

    40
    M

    30

    20

    10

    0
    B C E F G J 2008 2007
    MMBTU/EE 91 0 68 69 17 31 74 29
    Energy per EMS Board Populated
    2008 v 2007

    400

    350

    300

    250
    TUper PCB

    200

    150
    KB

    100

    50

    0
    B C E F G J 2008 2007
    KBTU/EE 10356 0 98 120 5 220 345 7
    PCB Manufacturers

    Comparison of Energy Usage


    Per Employee and LSFS
    Processed
    Energy Use per PCB Employee
    2008 v 2007

    350

    300

    250

    200
    BTUper EE

    150
    MM

    100

    50

    0
    A D H K L M N O 2008 2007
    MMBTU/EE 0 157 279 306 112 127 191 177 195 180
    Energy Use per PCB LSFS
    2008 v 2007

    100

    90

    80

    70

    60
    sper LSFS

    50

    40
    KBTU

    30

    20

    10

    0
    A D H K L M N O 2008 2007
    KBTU/EE 0 13 19.4 14.6 152 10.3 11.6 30.2 49.2 20.9

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