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Textile Dyeing:
Dyeing is a coloration process of textile which is invariable carried out in an aqueous
medium.
In the other hand, dyeing can be define as a process by which a yarn, fabric, garments
and any other materials that come to contact of dye by presence of auxiliaries that
create the condition of dyeing environment
Dyeing machine:
The machine which is used to dyeing or coloring of materials like yarn, fabric,
garments or any other materials is called dyeing machine.
Dyeing machines come in all shapes and sizes to accommodate the various forms
and quantities of textile materials. It is impossible to provide exhaustive coverage
of this field. Therefore, the most important types of machine, and their problems,
will be at the forefront.
Description
1.
2.
3.
4.
5.
Water-cooled Roller
6.
Water-cooled Burner
7.
8.
9.
10.
11.
12.
Special burners, two of which are provided for the machine. These burners have a particular
combustion chamber and are provided with water-cooling arrangement. The cloth can be
threaded so as to allow singeing of either one or both sides. It is essential to note that the gas
consumption per meter of fabric is less as compared with a machine of conventional design.
Both burners are titled away simultaneously (by 45) by electro-magnets.
High Singeing speeds, infinitely variable between 80 mts. To 150 mtrs/min.
Excellent and uniform singeing effect with economical gas consumption.
Burners turning away automatically when the machine stops.
Efficient dust extraction device
De-sizing compartment with 12 /16 mts. Contents can be provided with a suitable squeezing
mangle.
Building block structure, suit for different weight fabric and different
processing.
High liquid supply system can increase pick-up of liquid quantity, it makes
the fabric suck the chemicals equally and fully.
The upper guide rollers of combination steamer are adjusted by frequency
conversion transmission. It reduces crinkles due to changes of tension and
meets the requirement of high-density poplin.
The fabric is heated enough before folding to insure the chemicals penetrate
evenly,
This structure makes the saturated steam easy to penetrate and keeps
temperature and humidity of the fabric so that it ensures the consistency of
the scouring & bleaching.
It is not easy to get crinkles
Roller width:
1800-3600mm
Drive:
PLC, AC motor with inverter
TechnicalDetails:
Feature:
Atmospheric (up to 98C) & HT
Economical dyeing & Low liquor rati
PLC Controlled
Fabric tension: 50-800 N
Fabric speed:10-150 m/min
Fabric width:max. 5400 mm
Roller width:max. 5600 mm
Mercerizing Machine
Function:
Open with mercerizing machine for all kind of cotton & cotton blended as well as PES
fabrics.
It will improve the fabric luster, increase the flexibility of the fabric and reduce dyestuff
consumption.
During mercerization fabric is treated with 15% NaOH under high tension and pressure.
Sanforizing Machine:
Pad-Dry-Pad-Chemical-Steam
Condition
Temperature
Pick-up
Steaming
Time
20 25
60 80
102 105
40 90
Sec
Pad-Dry-Pad-Chemical-Steam
Dye Recipe (Pad Dye Solution)
Megafix M-C Range
Mescour BTD H/C
Mescour HM
Anti-migration Agent
Mild Oxidizing Agent
X
0.5 1.0
0.5
35
5 10
g/L
g/L
g/L
g/L
g/L
20 25
60 80
250
20
4 10
%
g/L
g/L
mL/L
Pad-Dry-Thermofix
Condition
Temperature
Pick-up
Steaming
Time
20 25
60 80
140 160
60 90
Sec
Pad-Dry-Thermofix
Dye Recipe (Pad Dye Solution)
Megafix M-C Range
Mescour BTD H/C
Mescour HM
Anti-migration Agent
Urea
Sodium Bicarbonate
Mild Oxidizing Agent
X
0.5 1.0
0.5
35
50 100
10 20
5 10
g/L
g/L
g/L
g/L
g/L
g/L
g/L
Note:
Pre-drying by infrared or hot air gradually until the drying percentage 70%.
Thermofix and washing off should be carried out immediately when the fabric is
dried after
padding dyes.
Pad-dry-thermofix can have reduced fastness properties, pre-trials are necessary.