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JOINTS
INTRODUCTION
INTRODUCTION
(i)Socket & Spigot cotter joint
(ii)Sleeve & cotter joint
(iii)Gib & cotter joint.
In the scope of the syllabus, we discuss the
design of Socket & Spigot cotter joint only.
Socket &
Spigot
Cotter Joint
spigot
with
an
integral collar.
The socket receives the
spigot
&
the
cotter
is
Sleeve &
Cotter Joint
are
inserted
sides,
thus
necessary
6
Gib &
Cotter Joint
used to connect
rods of
rectangular section.
A gib is used along with the
cotter
bearing
cotter
to
provide
surface
to
slide
larger
for
the
on
and
2
Tearing resistance of rods, P d t L Eqn 4.20, P 56
4
Find d = ?
( 2)To find dia of spigot 'd'
1 & thickness of cotter 't'
(a ) Resistance of cotter in crushing
t
P d1t c L Eqn 4.22, P 56 Find d1t = ?
(b) Tearing resistance of rod end
d
d1
Dr P R Venkatesh,
Mech
Solve the quadratic equation
& find
DDept,
1=?
RVCE, Bangalore
d1
D1
Problem 1
INTRODUCTION
Design a socket & spigot type cotter joint
to connect two rods subjected to a steady
axial pull of 100 KN. The material used
for spigot end, socket end and the cotter
is C 40 steel. Take factor of safety as 4 for
tension, 6 for shear and 3 for crushing
based on the tensile yield strength .
13
3
100 10 d 2 81
4
Diameter of rod dDr=3
9.64
4Dept,
0 mm
P R Venkatesh,
Mech
RVCE, Bangalore
100 10 d1 926 81
4
( 5) Design of socket :
Tearing resistance of socket
2
2
P ( D1 d1 ) ( D1 d1 )t t L Eqn 4.27, P 56
4
2
2
100 10 ( D1 53 ) ( D1 53)18 81
4
ALTERNATIVE SOLUTION
In
INTRODUCTION
page 58, Fig 4.4, a table is given
Symb
ol
Particulars
Proportio
ns
d1
1.25 d
Thickness of cotter
0.25 d1
b=B
Width of cotter
1.25 d1
Outside diameter of
socket collar
2d1
D1
( D1 d1 ) ( D1 d1 )t t Eqn 4.27, P 56
Outside diameter of
socket
1.75 d1
d2
Diameter of spigot
collar
1.5 d
l & l1
0.75 d
t1=t2
Thickness of spigot
collar &
wall thickness of socket
0.5d
2
(d 2 d12 ) c Eqn 4.23, P 56
4
P 2( D d1 )l Eqn 4.29, P 56
KNUCKLE
Fig 4.5,
Page 59,
JOINT
Mahadevan DDHB
KNUCKLE
JOINT
The end of the other rod is also forged into a single eye
taper pin.
Applications: used in valve rods & eccentric rods, lever &
pump rod joint, etc.
22
( 1) Design of rods :
2
Tearing resistance of rods, P d t L Eqn 4.34, P 57
4
Find d = ?
( 2)Width of square section S =d2
Tearing resistance of square section P d 22 t L Eqn 4.37, P 57
Find d 2 = S = ? If this value is < 1.2d, take S = 1.2d (from page 59)
Problem 1
INTRODUCTION
27
2
P d t L Eqn 4.34, P 57
4
3
150 10 d 2 80 d = 48.86 50 mm
4
( 2)Width of square section S =d2
Tearing resistance of square section P d 22 t L Eqn 4.37, P 57
150 103 d 22 80 d 2 = S = 43.3 45 mm < 1.2d
Take S = d 2 = 1.2d = Dr
1.2
50 = 6Mech
0m
m
P R
Venkatesh,
Dept,
RVCE, Bangalore
2
(a )Resistance to shearing of pin P d1 2L Eqn 4.36, P 57
4
3
150 10 d12 40 2 Dia of knuckle pin d1 50mm
4
(b) Diameter of pin head C 1.5d 1.5 50 75 mm
(c) Thickness of pin head E 0.5d 25 mm (From Table,Page 59)
( 5)Thickness & Diameter of forked end( double eye) :
(a) Resistance of fork end to crushing P = 2Bd1 c L Eqn 4.42, P 57
150 103 2 B 50 120 Thickness of double eye B 12.5 mm
Dr P R Venkatesh, Mech Dept,
RVCE, Bangalore