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Presentation Overview
The intent of this presentation is to provide a basic overview of
the WeldRover Phased Array Inspection System and its various
components. The presentation is divided into the following
sections:
Why use TOFD?, Theory, Flaw Examples, Setup, Acquisition, Analysis, Conclusions
Analysis Tools, Examples of Flaw Analysis, Defect Table and Reporting, File Management,
Tomoview for Offline Analysis
Through the use of advanced software tools such as the ES Beam Tool, scan plan
design with regard to inspection coverage, code compliance, and improved
inspection strategies is now a simple fast task.
Upon completion of the scan plan in the ES Beam Tool, the parameters of the probe
position (Index Offset) in relationship to the weld and the focal law calculator
parameters of the probe, wedge, material, and beam sets are available to be
programmed into the Omniscan MXU or Focus LT software.
Use of the ES Beam Tool ensures a high probability of detection, proper code
compliance for inspection coverage, and a low\no missed defect rate.
Within the ES Beam Tool database are all the standard Probes and Wedges from
the Olympus catalog allowing quick programming without entering all of the
parameters of which there are many.
When the probe and wedge are defined, the operator can determine both the
position of the probe and the individual channels that will make up our inspection
strategy.
The WeldROVER and other system in the Olympus PV200 family are
designed to provide one line scans utilizing probes on both sides of the
weld where practical in accordance with most common codes.
The Skew of the probe is defined as the orientation of the beam in
relation to the mechanical movement of the scanner. With two probes
facing each other scanning perpendicular to the weld this would be
defined as Skew 90 (Negative from weld centerline) and Skew 270
(Positive from weld centerline)
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Utilized when the scan plan cannot skip off the ID surface for surface coverage
on the 2nd leg. Typical of austenitic materials, dissimilar metal Welds, and cladded
components
Provides approximately 25mm of coverage in front of the probe face and will detect
a surface notch or near surface side drilled hole.
Adapted to standard Olympus scanner mechanics for one-line scan coverage
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Offline analysis
sample of previous
scan plan. Acquired
with Omniscan MXU
and analyzed in
Tomoview Offline
analysis software.
Defect is Lack of
Root Fusion
visualized in the Sscan and C-scan.
ASME Sec VIII
Calibration Block
used for Sensitivity
and TCG\DAC
Construction
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