Beruflich Dokumente
Kultur Dokumente
BOILER
BOILER MEANS ANY CLOSED VESSEL
EXCEEDING 22.75 Litres IN CAPACITY
WHICH IS USED FOR GENERATING STEAM
UNDER PRESSURE.
IBR
Types of Boiler
Industrial Boiler
Utility boilers
Utility Boilers may further Classified into two category
Sub critical
Super critical :- Above 221.2 bar & 374.150C
Supercritical
SubCritical Boiler
6
Temperature (0 C )
TEMP
70
562 0C
m2
c
/
g
1K
7
3
2
Entropy KJ / Kg K
ENTROPY
Sub critical
Super Critical
BOILER SPECIFICATION
Description
STEAM PR
SH STEAM TEMP
RH STEAM FLOW
unit
T/HR
2525
KG/CM2
256
569
T/HR
1742
593
295
fan,
Fuel burning System:- This consist Coal silo, pulverizer, Coal air piping,
burners, LDO tank & HFO tank with interconnecting piping.
Boiler Accessories:- boiler recirculation pumps, soot blowers, safety
valve silencers & control valves & other instruments.
Quantum of work
Sr No.
Description
Qty.
Steel Structure
7452 MT
Pressure parts
9029 MT
7390 Nos.
II
29408Nos.
172 Nos.
20631 Nos.
3108 Nos.
4148 Nos.
1349 Nos.
Draft system
4099 MT
1765 MT
6.9 MT
344 MT
Ducts
1982 MT
Sr No.
Description
Qty.
2213 MT
Silo
510.9 MT
Pulverizer
937 MT
52.5 MT
498 MT
Windbox
206 MT
Oil Burner
7.77 MT
Piping
Boiler accessories
257 MT
23050
Layout of boiler
Right
REAR
First Pass
Second Pass
FRONT
Left
E
13500
5800
4
5
0
0
1
8
F
9500
G
10500
H
11300
9200
9700
E
2
9
4
0
0
1
7
6
4
0
0
8
5
0
0
0
3
0
.
2
T
O
N
2
0/
M
6
H
G
0
10
64
M
6
H
G
0
0
5
M
6/
H
G
6
02
0.
73
M
T
/6O
H
N
G
7
0
0
.0
6
7
T
/
O
N
1
2
7
.
6
T
O
N
1
2
c
1
2
1
1
a
M6HG001 /
20.8TON
3
0
.
2
T
O
N
1
3
1
4
M
6
H
G
0
0
3
M6MB001 /
38.9TON
1
6
M6MB001 /
38.9TON
1
4
1
1
1
5
b
M6HG002 /
20.8TON
1
5
a
9
4
0
0
1
5
1
6
a
1
4
1
0
0
9
4
0
0
1
6
1
6
a
1
2
b
1
2
1
1
a
WW Riser Tubes
RH.Links & Desh
Upper Headers
SH Final
RH Final Outlet
RH Final
SH Platen Outlet
SH Platen
SH Final Inlet
RH Final Inlet
SH Div. Outlet
SH Divisonal
SH Platen Inlet
SH Div. Inlet
Links
Furnace Roof Inlet Hdr
Links to Seperator
Upper B/stays
Stotage Tank
Furnace O/L Front Hdr
Buckstays
Front Pass
Middle B/stays
Links
Lower B/stays
SH Final Outlet
Crown Plate Assly
SH Final
RH Final Outlet
RH Final
SH Final Inlet
RH Final Inlet
Front WW
Corner Panels Align
LHS WW
Buckstay Alignment
RHS WW
Rear Arch
Screen Tubes
Coil Assly
SH Final Assly
RH Final Assly
Cor.01
Cor.04
Hanger Tubes
SH Platen Assly
Burner Blocks
Spiral Panels
Cor.03
Hopper Panels
HYDRAULIC TEST
To Drain HDR
SH Div. Panelletes
Inter Headers
Cor.02
Roof Panels
To BRP
SH Platen Outlet
SH Platen
Draft System
Hot
Tri-sector AirPreheater
Sec. APH
Pri. APH
DUCTING
Hot Secondary
duct
ESP
Primary ducting
Cold secondary
ducting
Cone Preassembly
Shell fabrication
Shell Erection
Cone Erection
Coal Feeder
PULVERISER
Boiler Accessories
Primary Air Fan (2 X 50% ) :- supplies primary air to Pulverizer
Forced Draft Fan (2 X 50% ):- supplies air for combustion
Induced Draft Fan (2 X 50% ):- Extract flue gas from the system.
Seal Air Fan ( 2 x 100%) :- provide sealing to coal mill.
Scanner & cooling air Fan (2 x 100% ) :- for cooling of pep holes
Burners (6 for coal, 1 for LDO/HFO common & 2 for HFO) at 6 elevations
Boiler recirculation Pump ( for startup purpose)
Flash tank :- one for collection of drains
Soot blowers ( 32 +10 for eco & 52 for furnace)Silencers:- to damper noise pollutions
Safety valves:- to protect overpressurising of system.
MUNDRA
M
UNDR
A
Thermal
Power
Plant
ULTRA
MEGA
POWER
PLANT
UNIT
5 (8800MW
X 5x) 2)
Units17~ &
(500MW
SUPERCRITICAL
COALFired
FIRED
STEAM
GENERATOR
Supercritical Coal
Steam
Generator
BOILER SPEC.
DESCRIPTION OF COMPONENTS
1 FEED WATER PIPE
BOILER TYPE
CAPACITY
3 ECONOMIZER ASSEMBLIES
1,672
Ton/Hr
REHEATER
1,325
Ton/Hr
PRESS.
CONDITION
MAIN STEAM
255
Kg/cm2g
REHEATER
53.6
Kg/cm2g
TEMP.
CONDITION
MAIN STEAM
569
596
REHEATER
FUEL
FIRING SYSTEM
DRAFT STSTEM
Balanced
FURNACE TYPE
11 WATER SEPARATORS
ACCESS DOOR
13 FLASH TANK
50 COAL SILOS
51 COAL FEEDERS
53 COAL PIPNG
56 ELECTROSTATIC PRECIPITATOR
59 STACK
OBSERVATION DOORS
WALL BLOWER
RETRACTABLE SOOTBLOWER-DOUBLE SIDE
HALF TRACT SOOTBLOWER-DOUBLE SIDE
FURNACE TEMPERATURE PROBE
TURBINE BUILDING
CLIENT :
ENGINEER :
CONTRACTOR :
Thank
You