The physical properties of an alloy depend on the percentage composition of
the constituent elements and the manufacturing process. The properties of steel are totally different from its component elements - iron and carbon. One of its major properties is the ability to cool down rapidly from an extremely hot temperature after being subjected to water or oil. And a particular amount of carbon can be dissolved in iron at a specific temperature. The physical properties of steel include high strength, low weight, durability, ductility and resistance to corrosion. Steel, as we all know, offers great strength though it is light in weight. In fact, the ratio of strength to weight for steel is the lowest than any other building material available to us. The term ductility means steel can be moulded easily to form any desired shape. Unlike the constituent element iron, steel does not corrode easily, on being exposed to moisture and water. The dimensional stability of steel is a desired property; it is found that the dimension of steel remains unchanged even after many years, or after being subjected to extreme environmental conditions. Steel is a good conductor of electricity, i.e., electricity can pass through steel. Steel grades are classified by many standard organizations, based on the composition and the physical properties of the metal. The deciding factor for the grade of steel is basically its chemical composition and the supplied condition. The higher the carbon content, the harder and stronger is the steel metal. On the contrary, a high quality steel containing less carbon is more ductile.
Earlier forms of steel consisted of more carbon, as compared to the present
day steel. Today, the steel manufacturing process is such that less carbon is added and the metal is cooled down immediately, so as to retain the desirable physical properties. Rapid cooling (or quenching) of steel also alters the grain structure. There are other types of steel such as galvanized steel and stainless steel (corrosion-resistant steel). Galvanized steel is coated with zinc to protect it from corrosion, whereas stainless steel contains about 10 percent chromium in its composition. FACTORS AFFECTING PHYSICAL PROPERTIES -Carbon content: Carbon increases the hardness but decreases ductility of steel. -Presence of impurities: Impurities like silicon, sulphur and phosphorus are present. -Heat treatment: There are many types of heat treating processes available to steel. The most common are annealing, quenching and tempering. Annealing is the process of heating the steel to a sufficiently high temperature to soften it. This process occurs through three phases: recovery, recrystallization, and grain growth. The temperature required to anneal steel depends on the type of annealing and the constituents of the alloy. Quenching and tempering first involve heating the steel, then quenching it in water or oil. This rapid cooling results in a hard and brittle structure. The steel is then tempered, which is just a specialized type of annealing. In this application the annealing (tempering) process reduces internal stresses and defects, which ultimately results in a more ductile and fracture-resistant metal.
C hem ical com position of steel
The primary components of iron and steel slag are limestone (CaO) and silica (SiO2). Other components of blast furnace slag include alumina and magnesium oxide (MgO), as well as a small amount of sulphur (S), while steelmaking slag contains iron oxide (FeO) and magnesium oxide (MgO). In the case of steelmaking slag, the slag contains metal elements (such as iron) in oxide form, however because the refining time is short and the amount of limestone contained is large, a portion of the limestone auxiliary material may remain undissolved as free CaO. These components exist in the natural world in places such as the Earths crust, natural rock, and minerals, and the chemical composition is similar to that of ordinary Portland cement. The shape and physical characteristics of iron and steel slag are similar to ordinary crushed stone and sand, however due to differences such as the chemical components and cooling processes, it is possible to provide different types of slag with a wide variety of unique properties. For example, there are some types of slag that harden when alkali stimulation occurs.
M echanicaltreatm ent ofsteel
Following are operations involved in mechanical treatment of steel1) Drawing: Carried out to reduce the cross section and to increase the length proportionately. This process is used to prepare wires and rods. 2) Forging: The operation is carried out by repeated blows under a power hammer or a press. The metal is heated above the critical temperature range. This process increases density of metal. 3) Pressing: Carried out by an equipment called press. It does not involve any shock. Press consists of mainly a die and a punch. The metal is pressed between a die and a punch. 4) Rolling: Carried out in specially prepared rolling mills. The various shapes such as angles, channels, flats, joists, rails, etc. are obtained by the process of rolling. It is possible to prepare joint less pipe with the help of this process. The solid rod is bored by rollers in stages until the pipe of required diameter and thickness is obtained.