Beruflich Dokumente
Kultur Dokumente
Basic Features
Pattern
and Mould
Melting
and Pouring
Sand Casting
(Expandable-mould,
Permanent-pattern Casting)
Pattern geometry
Patterns
Single-piece pattern
Split pattern
Follow board pattern
Cope and drag pattern
Match plate pattern
Loose-piece pattern
Sweep pattern
Skeleton pattern
(a)Split pattern
(b) Follow-board
(c) Match Plate
(d) Loose-piece
(e) Sweep
(f) Skeleton
pattern
Pattern allowances
Shrinkage
allowance
Draft allowance
Machining allowance
Distortion allowance
Moulding Materials
Major part of Moulding material in sand
casting are
1.
2.
3.
Refractoriness
Cohesiveness
Permeability
Collapsibility
Permeability
Green strength
Dry strength
Pouring vessels
K: Fluidity factor
W: Weight In kg
Tp: Poring time in sec
2.
3.
4.
A: pouring basin
B: Weir
C: Sprue
D: Sprue well
E: Runner
F: Ingates
G: Runner break
up
H: Blind
J: Riser
Use of chills
Alloy
Mechanism of Solidification
Dendrite formation
Solidification Time
Why Riser?
The
2.
3.
4.
5.
Casting Defects
Defects
Casting defects
Internal
Defect
Blow holes
Porosity
Pin holes
Inclusions
Dross
Visible
defects
Wash
Rat tail
Swell
Misrun
Cold shut
Hot tear
Shrinkage/Shift
Surface Defects
Internal Defects
Visible Defects
Centrifugal Casting