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COMMONLY OBSERVED
DISCONTINUITIES IN FUSION WELDING
TYPE
EXISTS
REMARKS
Lamination
Pm
Delamination
Pm
Seams &
laps
Pm
Lamellar
tears
Pm
Cracks
Pm, Wm
Wm/Pm
Crater cracks
Wm
Fissures
Wm
Stray flash
Pm
Spatters
Pm
Wm
Craters
Wm
Underfill
Wm
Undercut
Wm/Pm Groove made by the arc force & left unfilled, causes severe
stress concentration.
Overlap
Lack of
fusion
Wm,
Lack of union between the two weld beads or weld & base
Wm/Pm metal causes stress concentration.
Lack of
penetration
Pm
Solid particle
inclusion
Wm
Gas inclusion
Wm
Gas voids contained within the weld causes: Blow hole, Gas
pore, Piping, Worm holes, Linear, Clustered or Scattered
- due to segregation
Lamellar Tearing:
Dilution
Heat input
The dilution:
Dilution% = Pm / Wm X 100
Wm
Fm
Wm = Fm + Pm
Pm = Melted Parent metal
Fm = Melted Filler metal
Pm
mm = I.V./ S.1000
That is
W/P
W = Bead Width
P = Bead Depth
W/P>1
W/P<1
Undercut is an erosion of the base metal next to the toe of the weld
face. It appears in radiograph as a dark irregular line on outer edge
of the weld.
Root undercut is an erosion of the base metal next to the root of the
weld. It appears in radiographic images as a dark irregular line offset
from the centerline of the weldment. Undercutting is not as straight
edged as LOP because it does not follow the straight edge
Cold lap is a condition where the weld metal does not fuse with the
base metal or the previous weld bead (interpass cold lap). The arc
does not melt the base metal and causes the molten puddle to flow
into the base metl without the proper bonding.
Burn through (icicles) results when too much heat causes weld to
pierce through. Lumps of weld metal sag through the seam creating
a thick globular condition on the root face. On a radiograph, burn
through appears as dark spots surrounded by light globular areas.
through the joint. Allows a linear stress riser like discontinuity from
which a crack may initiate. The appearance on a radiograph is a dark
well-defined straight edges that follows the land or root face down the
center of a joint.
Gas inclusion
Gas pore _ singular.
Blowhole _ singular.
Scattered Porasity.
Cluster Porasity.
Linear Porasity.
Piping.
Worm holes.
Fine
Severe
Distortion:
Distortion is an unavoidable phenom
-enon of fusion welding.
Type:
Angular distortion;
Transvers distortion.
Distortion:
Remedy:
only to minimise.
&
GA
RF
RO
W
W