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C2000 for Injection Molding

Machine
24th Jan, 2013
John Zuo
IABG EMEA

TABLE OF CONTENT

Injection Molding Machine Introduction


Hybrid System based on C2000
Reference Case
FAQ
Appendix

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Injection Molding Machine Introduction

Injection Molding Machine is a machine for manufacturing plastic products by the injection
molding process.

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Injection Molding Machine Introduction

Traditional Injection Molding Machine System


A. Controller Panel adjust pressure & Flow
by controlling valve.

Controller

Oil Cylinder

C. Hard to maintain.

Quantity
Control
Orientation Control Valve
Flow Control Valve

Filter

Overflow
Valve

Pump

Pressure Control
Oil Tank

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B. Motor is always running by rated


frequency, so large cost consumption.

Motor

D. Less efficiency

Injection Molding Machine Introduction

Current Injection Molding Machine System

More Expensive
More Precision

No Solution

Electric System
based on Servo Control

in Delta

HES

A. Total solution for hybrid including drive, PM,


Sensor.

Hybrid System
based on Dedicated Drive

B. Precision but expensive & no CE yet.


EMEA doesnt launch it yet.
A. Support driving PM motor with Resolver.

C2000

B. Support FPID in PLC inside C2000.


C. Economic & Delta available.

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Hybrid System
based on Common Drive

Hybrid System based on C2000

System Structure

C2000

Pcmd

Pressure
sensor

PID

+
-

ASR

ACR

PMSM

Qcmd
PQC
(Pressure & Quantity Control)
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PG

Hybrid System based on C2000

C2000 Function Analysis

A. FOCPG for PM motor with Resolver. (The general PM motor for injection molding machine
has resolver as encoder since it can cover harsh environment and economic.)
B. FPID based on PLC built in C2000. (The pressure com. & feed. go to PID control, and
quantity command must be as the PID output limitation namely Pr08-05 (PQC). So we must
use PLC for realizing the necessary logic.)

Pressure Com.
ACI (0-10V)

PI

Pressure
Feedback
AVI (0-10V)

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Output
Limitation
Pr. 08-05

Quantity
AUI (-10-10V)

FOC+PM

Reference Case

One successful application in Turkey

Parameters

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PLC Program
Inside C2000

FAQ
1. How can we adjust to C2000 when the pressure overshoot is too big ?
If the pressure overshoot is too big, we must reduce the Kp of PID (08-01), and
ASR bandwidth (11-03 11-04 11-05).

2. How can we know how big inverter we should choose for injection molding machine ?
The customer should tell us the pressure (bar) and flow (L/min) or Pump Outlet (CC/rev)
to us, and the we can calculate the current we need, and we can choose the inverter
based on the current.
Please go to download Delta VJ English Manual which has the detailed calculation
equations.

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Appendix

1. Please go to DEN Public Folder to download C2000 application notes < FOCPM for Resover
>, < FPID based on PLC built in C2000 >
2. Please go to the link below for downloading VJ manual,
http://www.delta.com.tw/product/em/download/download_main.asp?act=3&pid=1&cid=1&tpid=1
3. Please go to the link below for seeing the big pressure overshoot phenomenon at the site,
http://www.youtube.com/watch?v=VE0zYCd4amk&feature=youtu.be

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Smarter. Greener. Together.

To learn more about Delta, please visit www.deltaww.com.

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