Beruflich Dokumente
Kultur Dokumente
Machine
24th Jan, 2013
John Zuo
IABG EMEA
TABLE OF CONTENT
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Injection Molding Machine is a machine for manufacturing plastic products by the injection
molding process.
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Controller
Oil Cylinder
C. Hard to maintain.
Quantity
Control
Orientation Control Valve
Flow Control Valve
Filter
Overflow
Valve
Pump
Pressure Control
Oil Tank
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Motor
D. Less efficiency
More Expensive
More Precision
No Solution
Electric System
based on Servo Control
in Delta
HES
Hybrid System
based on Dedicated Drive
C2000
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Hybrid System
based on Common Drive
System Structure
C2000
Pcmd
Pressure
sensor
PID
+
-
ASR
ACR
PMSM
Qcmd
PQC
(Pressure & Quantity Control)
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PG
A. FOCPG for PM motor with Resolver. (The general PM motor for injection molding machine
has resolver as encoder since it can cover harsh environment and economic.)
B. FPID based on PLC built in C2000. (The pressure com. & feed. go to PID control, and
quantity command must be as the PID output limitation namely Pr08-05 (PQC). So we must
use PLC for realizing the necessary logic.)
Pressure Com.
ACI (0-10V)
PI
Pressure
Feedback
AVI (0-10V)
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Output
Limitation
Pr. 08-05
Quantity
AUI (-10-10V)
FOC+PM
Reference Case
Parameters
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PLC Program
Inside C2000
FAQ
1. How can we adjust to C2000 when the pressure overshoot is too big ?
If the pressure overshoot is too big, we must reduce the Kp of PID (08-01), and
ASR bandwidth (11-03 11-04 11-05).
2. How can we know how big inverter we should choose for injection molding machine ?
The customer should tell us the pressure (bar) and flow (L/min) or Pump Outlet (CC/rev)
to us, and the we can calculate the current we need, and we can choose the inverter
based on the current.
Please go to download Delta VJ English Manual which has the detailed calculation
equations.
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Appendix
1. Please go to DEN Public Folder to download C2000 application notes < FOCPM for Resover
>, < FPID based on PLC built in C2000 >
2. Please go to the link below for downloading VJ manual,
http://www.delta.com.tw/product/em/download/download_main.asp?act=3&pid=1&cid=1&tpid=1
3. Please go to the link below for seeing the big pressure overshoot phenomenon at the site,
http://www.youtube.com/watch?v=VE0zYCd4amk&feature=youtu.be
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