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AREA-CT.CLL
THEME-PRODUCTIVITY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Starting
rollers has
been broken so job
movement is not
being done easily
Counter Measure
.Roller
has been
repaired ,additional
roller has been
provided
Benefit
Problem has been
rectified
DAMAGED ROLLERS
AFTER REPAIRING
BEFORE
AFTER
Significant Kaizen-2
AREA-CT.CLL
TEAM -MOHIT
Problem Description
Hyd. Oil leakage
frequently happened
on SRB 06 M/C
Counter Measure
Problem Analysis
.
During
the job lifting
time hook lift the hyd.
Pipe line also .
Benefit
GUARD PROVIDED
BEFORE
AFTER
Significant Kaizen-3
AREA-CT.CLL
THEME-QUALITY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Feed
found manually
changed on the
m/c .so feed valve to
be locked
Counter Measure
Benefit
Problem reduced
under observation
FEED VALVE
NOT LOCKED
BEFORE
AFTER
Significant Kaizen-4
AREA-CT.CLL
THEME-SAFTY
TEAM -MOHIT
Problem Description
Stair path to be
modified on
SRB 06 M/C
Counter Measure
Problem Analysis
.
Conveyor
passing
path is not safely
activity .to be
modified
Benefit
UNSAFE PATH
MODIFIED PATH
BEFORE
AFTER
Significant Kaizen-5
AREA-CT.CLL
THEME- PRODUCTIVITY
TEAM -MOHIT
Problem Description
Problem Analysis
Platform up down
problem on
VMD 05 M/C
.
Heavy leakage found
under platform due to
cylinder seal damage
Counter Measure
Benefit
Problem reduced
under observation
CYLINDER LEAKAGE
BEFORE
AFTER
Significant Kaizen-6
AREA-CT.CLL
THEME-QUALITY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Facing slide has been
jammed to be
cleaned by
disassembled
Counter Measure
Benefit
Problem reduced
under observation
BORING BAR
DISASSEMBLE
ASSEMBLED
BORING BAR
BEFORE
AFTER
Significant Kaizen-7
AREA-CT.CLL
THEME-PRODUCTION
TEAM -MOHIT
Problem Description
Problem Analysis
DMM 03 M/C
efficiency is decreasing
.
Break
down time
increasing therefore
control to be changed
with PLC circuit.
Counter Measure
Benefit
DRIVE CONTROLL
EARLIER
PLC CONTROL
CHANGED
BEFORE
AFTER
Significant Kaizen-8
AREA-CT.CLL
THEME-QUALITY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Feed
found manually
changed on the
m/c .so feed valve to
be locked
Counter Measure
Benefit
Problem reduced
under observation
FEED VALVE
OPEN CONDITION
FEED VALVE
LOCKED CONDITION
BEFORE
AFTER
Significant Kaizen-9
AREA-CT.CLL
THEME-QUALITY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Spindle
coupling
loose due to ,key
found damaged . to
be changed
Counter Measure
.
KEY DAMAGED
CONDITION
BEFORE
Benefit
AFTER
Problem under
observation
Significant Kaizen-10
AREA-CT.CLL
THEME-QUALITY
TEAM -MOHIT
Problem Description
R 75 dowel Tool is
Frequently broken on
SFB 07 M/C
Counter Measure
Problem Analysis
.
Spindle
belt drive to
be changed
Benefit
Problem reduced
under observation
TIMER BELT
PROVIDED
NOT
AVAILABLE
A
BEFORE
AFTER
Significant Kaizen-11
AREA-CT.CLL
THEME-SAFTY
TEAM -MOHIT
Problem Description
Problem Analysis
.
Leg guard not
available on HMC 23
M/C , to be
provided .
Benefit
Counter Measure
.
GUARD NOT
AVAILABLE
GUARD PROVIDED
BEFORE
AFTER
Significant Kaizen-12
AREA-CT.CLL
THEME- OTHER
TEAM -MOHIT
Problem Description
Problem Analysis
.
HMC 24 M/C
material
Loading point area
not sufficient for
pallet shifting
Counter Measure
.
Platform excess
area to be cut. Stairs
to be shifted
PREVIOUS
CONDITION
AFTER EXCESS
AREA CUTTING
BEFORE
Benefit
AFTER