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Automation and Drives

Applications
with
IE/PB Link
outside PROFInet

Verticale integration using engineering


tools like SIMATIC PDM or Drive ES
Remote diagnostic / remote information
with OPC

Automation and Drives

Vertical Integration with IE/PB Link


Network Transition from Industrial Ethernet to
PROFIBUS

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

Automation and Drives

Customer Benefits with Verticale Integration


Access to PROFIBUS devices via Industrial Ethernet
and worldwide via Internet
Central Engineering
Parametrization and diagnsotic of all PROFIBUS
devices
Drives via the engineering software Drives ES
PROFIBUS PA devices via SIMATIC PDM, etc.

Central and consistent data management


Optimization of a plant from a central control station
Additional benefits using SIMATIC S7 PLCs within TIA
Remote access to the SIMATIC S7 PLC (on PROFIBUS,
Ethernet)

All STEP7 online functions are supported


Download of STEP 7-Programs from central control station
Remote diagnsotic to keep plant downtime to a minimum

Centrale Visualization
Via S7 OPC server, access to process data of a SIMATIC
S7 PLC on PROFIBUS; e.g. ET200S with IM151-CPU as DPSlave

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

Automation and Drives

Sample
Configuration
How is it possible to reconfigure or
optimize a drive on PROFIBUS with
Drive ES ?

Automation and Drives

Configuration in Motion Control applications,


using a SIMATIC S7 as DP-Master
Sample configuration with SIMATIC S7

Data access to
process data via
S7 function
STEP7 program
download, diagnostic
etc. via S7 function

HMI System
z.B. ProTool Pro
mit OPC-Server
PG with
STEP7

Central engineering
with Drive ES

PC with
Drive ES*)

Ind. Ethernet

Note:
PG w/ STEP7 and PC w/
Drives ES can be one
Station / PC

CP 343-1
S7-300
e.g. CPU 315-2
DP-Master cl.1

*) Drive ES with STEP7


because Drive ES does
not provide an
Ethernet access

+
PROFIBUS (w/Motion Control)

Isochron drives solution

ET200S
with CPU

ET200S
with CPU

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

Automation and Drives

Configuration in Motion Control applications,


using a NON - SIMATIC S7 as DP-Master
Sample configuration: Drives in a NON-SIMATIC S7 invironment
Data access to
process data via
S7 function

HMI System
e.g. ProTool Pro
with OPC-Server
PG with
STEP7

DP-Master Cl.1 e.g.:


SIMATIC S5
PC solution
3rd party controller

STEP7 program
download, diagnostic
etc. via S7 function

PC with
Drive ES

Central engineering
with Drive ES

Ind. Ethernet

*) Drive ES with STEP7


because Drive ES does
not provide an
Ethernet access
Note:
PG w/ STEP7 and PC w/
Drives ES can be one
Station / PC

PROFInet
IE/PB Link
(DP-M Cl.2)

PROFIBUS (w/Motion Control)

Isochron drives solution

ET200S
with CPU

ET200S
with CPU

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

Automation and Drives

Configuration in Motion Control applications,


using a NON - SIMATIC S7 as DP-Master
Sample configuration for worldwide
access
Data access to
process data via
S7 function

STEP7 program
download, diagnostic
etc. via S7 function

ES
HMI System
e.g. ProTool Pro
with OPC-Server

Central engineering
with Drive ES

Intranet /
Internet

ES

WAN /
Telephon
PG with
STEP7

PC with
Drive ES

Ind. Ethernet

DP-Master Cl.1

PROFInet
IE/PB Link
(DP-M Cl.2)

PROFIBUS (w/Motion Control)


*) Drive ES with STEP7
because Drive ES does
not provide an
Ethernet access
Isochron drives solution

ET200S
with CPU

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

ET200S
with CPU

Note:
PG w/ STEP7 and PC w/
Drives ES can be one
Station / PC
K. Reese Page

Automation and Drives

Notes, how to use the IE/PB link in Motion


Control applications
Installations with S7-300 as DP master the CP343-1 is
the most cost effective solution providing equal
functionality
Central engineering with Drive ES on Ethernet Routing via
Ethernet CP through the S7 CPU as DP master to PROFIBUS

With S5, WinAC, PC or 3rd party solution as DP master a


central engineering is possible using the IE/PB link
Routing for engineering systems like Drive ES - is
supported
Required is STEP7 and Drives ES Basic as option package
Configuration of the IE/PB link is done with STEP7

Central engineering from Ethernet to multiple


PROFIBUS sub-networks possible

The IE/PB link receives the required routing


information out of
a STEP7 project ! Using a DP master, which does not
require a STEP7 configuration, the PROFIBUS devices
e.g. drives that shall be reached need to be
SIMATIC
NET Networking
for Industry
configured
in a STEP7
Dummy Project. K. Reese Page
(C) Si
emens Energy&Automation, 2003, AMD

Automation and Drives

Sample
Configuration
How is it possible to reconfigure or
optimize a process automation device
on PROFIBUS PA with SIMATIC PDM ?

Automation and Drives

Configuration in the process industry PCS7


Sample confirguration for a PCS7 installation
Data access to
process data via
S7 function

WinCC
OS

SIMATIC PDM *)
ES

OS

STEP7 program
download, diagnostic
etc. via S7 function

PG

Central engineering
with SIMATIC PDM
Data block routing

Ind. Ethernet

Sub-Installation 1

S7-400
with CP443-1
and CP443-5

Sub-Installation n

PROFIBUS

DP/PA Link

DP/PA Link

PA-Gerte

ET200M
PA-Gerte

PROFIBUS-PA

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

*) SIMATIC PDM with


STEP7 because SIMATIC
PDM does not provide an
Ethernet access
Note:
PG w/ STEP7 and PC w/
SIMATIC PDM can be one
Station / PC
K. Reese Page

Automation and Drives

Configuration with SIMATIC PDM in


Not PCS7 Installations
Sample configuration process industry
HMI

Data access to
process data via
S7 function
STEP7 program
download, diagnostic
etc. via S7 function

SIMATIC PDM *)
PG

WinCC

Ind. Ethernet

S7-300
e.g. CPU 315-2
DP-Master Cl.1

PROFInet
IE/PB Link
(DP-M Cl.2)

Central engineering
with SIMATIC PDM
Data block routing

SIMATIC PDM wo/ PCS7


SIMATIC S7-300, S5
PC solution
3rd party e.g. Delta V
PROFIBUS

DP/PA Link

DP/PA Link
ET200M

PROFIBUS-PA

PA-Gerte

PA-Gerte

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

*) SIMATIC PDM with


STEP7 because SIMATIC
PDM does not provide an
Ethernet access
Note:
PG w/ STEP7 and PC w/
SIMATIC PDM can be one
Station / PC
K. Reese Page

Automation and Drives

Notes, how to use the IE/PB link in Process


Automation Applications
Standard gateway in PCS7 installations is a SIMATIC
S7-400 with CP443-1 and CP443-5
Central Engineering with SIMATIC PDM on Ethernet data
block routing through both CPs in the S7-400

Plants, with S7-300, S5 or 3rd party solution as DP


master, a central engineering is only possible using a
IE/PB link
For PDM, equal functionality is supported like in PCS7 !
Required is STEP7 and SIMATIC PDM with the options
STEP7 integration and S7 routing
Configuration of the IE/PB link is done with STEP7

Extention of existing plants with central engineering, if


the S7-400 does not support data block routing
E.g. PROFIBUS connectivity direct via S7-400 CPU

The IE/PB link receives the required routing


information out of
a STEP7 project ! Using a DP master, which does not
require a STEP7 configuration, the PROFIBUS PA
devices that shall be reached need to be configured
SIMATIC NETinNetworking
for Industry
a STEP7 Dummy
Project.
(C) Si
K. Reese Page
emens Energy&Automation, 2003, AMD

Automation and Drives

Sample
Configuration
How is it possible to display all
necessary plant data from controller
on PROFIBUS or Ethernet on a central
visualization station on Ethernet ?

Automation and Drives

Configuration with central HMI on Ethernet


Central visualization on Ethernet
HMI
z.B. ProTool Pro
with OPC-Server
S7-300

S7-400

PG with
STEP7

Ind. Ethernet

PROFInet
IE/PB Link

Data exchange between PLCs


S7 functions, Send/Receive, etc.

PROFIBUS
S7-300

Data access to process data


via S7 function and OPC
ET200S
with
IM151-CPU

STEP7 programe download,


diagnostic, etc.

Sub-Network with multiple PLCs, connected via PROFIBUS

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

Automation and Drives

Notes, how to use the IE/PB link for


Central Visualization
Which devices / data on PROFIBUS can be accessed
from a visualization station on Ethernet using S7
functions ?
All devices that support S7 functions (Put, Get, ...) as server
SIMATIC S7-300/400 with integrated PROFIBUS interface
or
PROFIBUS CP
ET200S with IM 151 CPU or ET200X with BM 147 CPU

Access to all data on the CPUs, e.g. Data blocks, etc.


Requirements on the PC side:
Application with OPC client interface
Software S7-1613 or SOFTNET S7 for Industrial
Ethernet
S7 OPC-Server is included

Today, no direct data access to DP slaves possible !


Process data of a DP slave can be read or write only
indirectly via the DP master
Exception DP slaves that support S7 server
functionality

SIMATIC NET Networking for Industry


(C) Siemens Energy&Automation, 2003, AMD

K. Reese Page

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