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Process Management
Industrial Automation
Climate Technologies
Network Power
3
Storage Solutions
Service
Industrial Controls
Firetrol
Firetrol
Design Requirements
UL, FM, and NFPA
10
12
Motor Starter
Controls for Industrial
Equipment
13
Electric Controllers
14
Primary Design
Motor starter
Protection of
connected motor is
primary
System operation
is secondary
15
16
17
Trip characteristics
carry 300% MFLC indefinitely
trip at locked rotor in 8-20
seconds (600% Motor FLC)
Short circuit trip
instantaneously
18
19
21
Typical Installation
Power Utility
Transformer
Station
Power
Meter
22
UL/FM
Approved
Fire
Pump
Controller
Preferred Installation
Power Utility
Transformer
Station
Power
Power
Meter
Meter
23
25
26
27
Motor Contactor
28
Contactor Assembly
Wye-Delta Starting
Configuration:
Note:
No overload relays
line voltage coil
Emergency Run
Mechanism
29
31
33
Starting Methods
34
Emergency
Generator
Size
Cable Size
37
Starting Methods
Primary Resistor
Auto Transformer
Soft Starting
% Motor Full
Load Starting
Amps
%
Torque
Advantages
Disadvantages
Cost
Index
Full Voltage
600
100
Low Cost
High Starting Torque
Uses Standard Motors
100
Part Winding
390
42
Low Cost
Special Motors
120
Wye-Delta Open
200
33
130
Wye-Delta Closed
200
33
More Expensive
185
Primary Resistor
300
25
Standard Motors
Low Starting Torque
150
Auto Transformer
25
42
64
Expensive
200
240-340
15
Expensive
180
125
100
Pressure Limiting
Soft Start & Stop
Reduced Water Hammer
Standard Motors
Redundant Power Circuit
Most Expensive
Large Footprint
600
VFD
39
56
Transfer Switches
Transfer Switch
Fire Pump Controller
57
59
Preferred
The arrangement/channel
we have protected for
years
Approved
Good engineering basis
But.
61
ATS section
controller
section
62
Diesel Controllers
64
Components
Mark II
Pressure transducer
No Mercury
65
Mark II Diesel
66
Motor starter
Protection of
connected motor is
primary
System operation
is secondary
This is the single most important statement in the presentation. All design
philosophy is based on this fact.
67
Starting Circuits
Same as electric fire pump controllers
68
69
PLD Engines
Reduces pump speed to limit pump discharge and
prevent over-pressure
70
71
Electronic Engines
72
73
74
Jockey Controller
FTA550 Jockey XG
Digital display
75
Jockey Controller
FTA550 Jockey XG
>>USER INTERFACE
ON OUTSIDE OF PANEL!!!!!
No need to open door of live
panel to make pressure
adjustments or setup panel!
No Tools needed! All easy menu
setup.
76
Jockey XG Features
Control Circuit
Transformer
(24VAC control
circuit)
Overload
Protection
Service Entrance
Rated
77
Pressure recording
On-Delay timer
Data Log
Indication for:
Overpressure
Start/Stop Pressures
Cycles/Period
Low Pressure
Failed to Start
79
Jockey XG Models
FTA550F
FTA550E
81
82
Patent Pending
85
86
Mark II Platform
Platform
Communications
Modbus and others
88
89
Key Components
Mark II XG Interface
USB Drive
90
Host USB
USB
Unlimited memory
Newer Technology
USB connection
91
NFPA Requirements
Electric controller
NFPA 10.3.4.4
Means shall be
provided on the
exterior of the
controller to read all
line currents and line
voltages within 5%
92
94
Communications
96
97
98
MotorScope
MotorScope
102
103
Diesel Highlights
IEC62091 compliance
Electric Highlights
ABB Tmax T4 and T5 replaces Isomax S4 and S5 circuit breakers and isolating
switches.
IEC62091 compliance
106
Mark II XG Navigation
108
Status Display
Navigation Keys
111
Navigation Keys
Up: Increment
value.
Escape: Navigate
backwards or
cancel editing.
Left / Right:
Navigation control.
Down: Decrement
value.
114
Enter: Accept or
Save the edited
value.
Alarm Silence:
Stop the Audible
output signal.
Screen Conventions
116
117
118
Contact Information
Jamey.McMahan@Emerson.com
139
ADDITIONAL RESOURCES
140
141
Safety Concerns
Danger is Inherent in Installation
Arc Flash & Shock
Risk Mitigation
Controller Set-up
Hands On Demonstration
142
144
145
Protect Yourself
Wear Personal
Protective Gear
(PPE) Whenever You
Open a Energized
Fire Pump
Controller!
146
147
148
149
150
Older Design
Controllers
Required the Startup or Service
Technician Take
AMP/Voltage
Readings Inside the
Panel.
152
153
154
Older Style
Pressure
Switches
Required the
Technician to
work inside live
panels.
155
Auxiliary loads such as jockey pump, lighting and heating circuits cannot be
connected anywhere inside of the controllers enclosure.
156
Field Modifications Made by Job Site Personnel May Not Meet The
Requirements of UL and/or FM.
Unauthorized Modifications May Void Manufacturers Warranty.
Only Factory Authorized Personnel Should Make Modifications to
the Controllers.
157
158
159
160
161
Verify Electrician Has Wired Between Fire Pump Controller Terminal Strip
and Engine Control Box.
163
Electric controllers
Pump run
Power or Phase failure
Phase reversal
Transfer switches
Transfer switch in emergency position
Transfer switch isolation switch open
Diesel Controllers
Engine Running
Main Switch Mis-Set
Common Engine Trouble
164
Each Control Panel including a Jockey Pump Control Must Have Their Own
Dedicated Sensing Line.
165
Basic Settings
Date / Time
Pressure Start & Stop/Reset
Type of Shutdown (Automatic or Manual)
Minimum Run Timer (if used)
166