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Bricks
Stones
Concrete blocks
Sand and aggregates
Cement
Water
BRICKS
Bricks must be of good quality and without visible cracks
for a load-bearing wall. A hard ringing sound emitted
when two bricks are struck together indicates that they
have been burnt satisfactorily. Generally, the bricks should
be true to size and shape, with straight edges and even
surface, so as to facilitate laying them into position
without using too much mortar. Inferior bricks are
generally under-burnt and as a consequence are easily
broken and are very porous. These are neither hard nor
durable and are incapable of withstanding heavy loads.
Classification of bricks
1. Facing bricks
These bricks are thoroughly burned and
uniform in colour, and having plane
rectangular faces and sharp straight right
angled edges.
They are used in the exposed face of the
brickwork without any plaster or surface
treatment.
Facing bricks are also used for Rat Trap
Bond masonry walls
Classification of bricks
2. Solid bricks
Classification of bricks
3. Cavity bricks
Classification of bricks
4. Special shaped
bricks
Quality of bricks
Generally common bricks are grouped into 3
classes:
Description
Class 1
Class 2
Class 3
Water
absorption
Max. 20%
Max 20%
Max 20%
Crushing
strength
Min. 105
kg/cm2
STONES
Building stones are derived from
various types of rocks that are found in
the crust of the earth. They are natural
products and are used directly, except
for their rough sizing and dressing,
before being put in a structure.
Stones are or can be used in almost all
parts of construction such as
foundations, walls, floors, roofs, as well
as for roads, dams etc.
STONES
All size bolder stone try
masonry wall
Classification of stones
Stones or rocks are divided into three main
groups:
Igneous (Granite)
Sedimentary
(Sand-stone Limestones)
Metamorphic (Slates, Marble,
Laterite)
Quality
tests
There are several
tests possible to
define the quality of a
stone. However, in
the field there are
basically three tests
where one can define
the suitable quality of
a stone.
Hammer test
Take a hammer and check the stone
for its sound. A hard ringing sound
indicates that the stone is of good
quality and has no major defect such
as holes or cracks.
Visible test
Check the stone for any defects such
as cracks, patches with soft materials,
discoloring etc.
Porosity or absorption test
Weight a stone of reasonable size and
place it for 24 hrs. into a waterbucket. A good building stone should
not absorb more than 5% of its
weight of water after 24hrs
Concrete blocks
Concrete blocks are nowadays very
common and time proofed walling
materials. Concrete blocks can be
produced by hand and by machine.
Hand made blocks are usually of lower
quality, because machine made blocks are
better compacted by a vibrator table.
The specific use of a concrete block
defines its size and the quality. Cement
and coarse sand with small size
aggregates are used with very low
water/cement ratio.
Solid blocks
Hollow blocks
Density
>1800
kg/cum
Crushing
strength
(after 28
days)
Min. 5 N/mm
Hollow
blocks
(non load
bearing
walls)
Hollow
blocks
(load
bearing
walls)
>1500 kg /
cum
>1500
kg/cum
Min.2.8
N/mms
Min. 3.5
N/mm2
Coarse
aggregate
There are mainly
three sources
from where
coarse aggregates
originate namely:
Natural
deposits
Crushed
stones
Brick
aggregates
Sand
There are
mainly four
types of sand
namely
Pit sand
Sea sand
River sand
Crushed sand
Pit sand
Sand storage
The sand should be stored
preferably under a shade. The
sand should be sufficiently
protected, such that no impurity
from animals, agricultural waste,
children, trees, etc. is possible.
Testing the
sand quality
Visible test
Check the sand for
impurities such as
organic materials
(mud, leaves, roots
etc.) Remove them
before using the sand
Hand test
Bottle test
Take a bottle and fill in the sand until it is half
Sea sand
Sea sand is unsuitable for mortar as it
contains salts, which attract and retain
moisture. In addition the salt content in
the mortar will produce a whitish
powder of efflorescence, which
discolors the brickwork or masonry.
CEMENT
Cement is a mixture of 60 to 67% lime, 17 to
25% silica and 3 to 8% alumina, which are
intimately mixed together with water to form
into a slurry, which is subsequently heated,
dried, calcined and ground to a very fine
powder. A small proportion of gypsum is
added before grinding in order to control the
rate of setting.
Setting/Hardening
The terms setting and hardening have
different meanings.
Setting is the process which changes a
fluid concrete to a solid but weak state.
Hardening is the process by which the
weak set concrete attains strength.
Hydration of cement
When water is added to cement, the
cement hydrates and during the
chemical reactions, which take place
while the cement is setting, an increase
in temperature occurs and a
considerable quantity of heat is
generated.
Different types of
cement
1. Ordinary
Portland Cement
2. Rapid hardening
Cement
There are total five different kinds of
cements. Cements are classified by their 3. Quick setting
properties and chemical composition. The
Cement
names of these five kinds of cements are:
4. Blast furnace
Slag Cement
5. High Alumina
Cement
Cement storage
Cement can be safely stored in bags for a few months if kept in a dry room.
Paper bags are better for storing than jute bags because paper bags
perform better in regard to quality deterioration due to moisture. During
the monsoon time, the cement storage plays an even more important role,
since the relatively higher humidity accelerates the deterioration process
of the cement.
Cement bags should be stored on a raised wooden platform (e.g. timber
pallets) about 15 to 20 cm above the floor level and about 30 to 50 cm
away from walls.
The cement stack should not be more than 10 bags high. The bags should
be placed close together to reduce circulation of air.
A cement bag should never be opened until its immediate use for mixing.
Cement storage
Rubbing test:
When cement is rubbed between fingers and thumb it should feel like a smooth powder
such as flour.
Setting test:
If you are uncertain about your cement quality you can make a simple setting test.
Make a stiff paste of neat cement and water and form it into a cake about 75 mm diameter
and 12 to 15 mm thick. The cake should commence to set in about 30 to 60 minutes. In 18
to 24 hours the cake should have hardened sufficiently so that it does not effortlessly
scratch the surface with a thumbnail.