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Learning Outcomes
At the end of this webinar you will be
able to:
Introduction
This webinar will discuss
the method for evaluating
the pull-off strength
(commonly referred to as
adhesion) of a coating
system applied to a metal
substrate.
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Adhesion
A complex phenomenon related to physical and
chemical forces
The ability of a coating to adhere to the substrate or
to a previous coating
There are many ways to evaluate degree of bonding.
But there is no single test to accurately and
quantitatively determine adhesion
Many factors should be taken into account.
Conservative evaluations are recommended
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Testing Equipment
The following 5 devices are
described:
Method A: Discontinued
Method B: Fixed Alignment Type II
(Mechanical)
Method C: Self-Aligning Type III (Hydraulic)
Method D: Self-Aligning Type IV (Pneumatic)
Method E: Self-Aligning Type V (Hydraulic)
Method F: Self-Aligning Type VI (Hydraulic)
Test Method B
Fixed Alignment Type II (Mechanical)
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Test Method C
Self-Aligning Type III
(Hydraulic)
Load is applied through the center
of the loading dolly by a hydraulic
piston and pin
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Test Method D
Self-Aligning Type IV (Pneumatic)
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Test Method E
Self-Aligning Type V (Hydraulic)
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Test Method F
Self-Aligning Type VI (Hydraulic)
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Apparatus
1. Adhesion Tester, commercially
available, examples are listed in
Annex A1 - A5
a.
b.
c.
d.
e.
f.
Loading Fixtures
Detaching Assembly
Base (if needed by the adhesion tester)
Means of pulling the loading fixtures vertically
Timer to maintain 150 psi/s in 100s
Force indicator
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Apparatus
2.
3.
4.
5.
6.
7.
Solvent
Sandpaper
Adhesive
Clamps
Cotton Swabs
Circular Hole Saw (optional)
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Fixed
Alignment
Type II
Self-Aligning
Type VI
SelfAligning
Type III
SelfAligning
Type V
Self-Aligning
Type IV
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3 - Apply Adhesive
Identify a suitable glue:
Cyanoacrylates (super glues) cure quickly
and are commonly used on some coatings
with low bond strengths
2-part epoxies when stronger bonds are
required
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3 - Apply Adhesive
Prepare and apply the adhesive according to the
manufacturers instructions
Note: Adding about 1% of #5 glass beads to the
adhesive helps with test dolly alignment
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3 - Apply Adhesive
While curing, a constant pressure should be
maintained on the dolly using:
Magnetic or mechanical clamping systems
Masking tape
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25
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Types of Breaks
4
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What is Acceptable?
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ASTM D 7234
Concrete Test Differences
Larger 2 (50 mm) diameter
loading fixtures
Scoring is generally performed
Slower loading rate
Failure is typically within the
concrete itself
SSPC SP13/NACE No. 6, Appendix A1.6 describes
procedures for testing concrete coating adhesion
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Cautions
1. Use D 4541 charts to select a test
device
2. Verify test device has current
calibration
3. The substrate must be rigid
4. Adhesive should not damage the
coating
5. Prepare the contact surfaces
6. Mix and apply the adhesive 32
carefully
Summary
Pull-off adhesion testing is an
excellent method for verification
that the coating has created a
mechanical bond with the substrate
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Acknowledgements
-SSPC www.sspc.org Market Place
-ASTM www.astm.org Standards
-Bill Corbett, KTA,
The End