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Hydraulic Fracturing

2007

Hydraulic Fracturing For


Production Enhancement
Worldwide massive application
90% of gas wells
70% of oil wells

Historically, for low-permeability


reservoirs
skin effect less than -6

No longer true - high perm. is common

High-Permeability
Fracturing
Stimulation
Skin effect from -4 to 0 or even slightly
positive

Originally an offshoot of sand


production control (with skins as high
as +30).
Prevents fines de-consolidation

Hydraulic Fracturing
Implementation
Complex operation
Requires knowledge and high
competence in a number of areas of
engineering and science

Large up-front investment in people,


equipment and capabilities
Massification is crucial

Basic Principles
Injection of fracturing fluids
Formation breaks down
Fracture propagates, perpendicular
to least resistance
Proppants are used to keep
fracture open

Principle of Least Resistance


Least Principal Stress

Horizontal fracture

Least Principal Stress

Vertical fracture

Production Stimulation
Long path of large permeability
contrast with the reservoir is created
Flow is from the reservoir into the
fracture and then along the fracture
into the well
There is virtually no flow into the well
from outside the fracture. If there is,
the fracture should be considered as
unsuccessful

A Road Analogy

Optimal Fracture Length and Conductivity


Low Permeability Case
When theres only one-lane roads, better build
at least one two-lane road as far as possible
Drivers will seek the better road

Assuming a fixed amount of paving material, do I build a long,


two-lane road or a short multi-lane road to the wellbore, I
mean, city?

Optimal Fracture Length and Conductivity


High Permeability Case
When theres already a network of two-lanes and lot of traffic,
Youd better focus many lanes near the hub

Length Vs. Width


Low-permeability reservoirs require
long fractures, width is secondary
High-permeability require wide
fracture, length is secondary. Tip
Screenout (TSO)
Length and width are interdependent
through fracture conductivity.
Optimization is warranted
1-

Tip Screenout (TSO) for HighPermeability Reservoirs


Arrest of lateral growth
Fracture inflation
Leakoff control is another major
benefit of TSO

Vertical Fracture - Vertical


Well
Bypass damage

Original skin disappears

Change streamlines
Radial flow disappears

Increased PI is the
result
p or q

q J post p

Complex Fracturing
Horizontal wells
Transverse vs. longitudinal

Multi-branched wells

Longitudinal Vertical
Fracture - Horizontal Well

H,min
H,min

xf

H,max

Transverse Vertical
Fractures - Horizontal Well

Hydraulic Fracture

H,max

Radial
converging
flow in frac

H,max

D
xf

H,min

Multibranch, Multiple-fracture
Configurations for Horizontal Wells
Multibranch Well with
Fractured Vertical Branches
(Horizontal "Parent" Well is
Drilled above the Reservoir)

Horizontal Well with Multiple


Transverse Fractures

Hydraulic Fracturing

Production or Injection
Enhancement

What are we doing?


Bypass formation damage
After a successful fracture any
damage skin is eliminated
Radically modify flow profile into
the wellbore
New pseudoskin; New
productivity index

Complementary Roles
Control of sand deconsolidation
Reduce fines migration and
asphaltene production
Reduce bottom water coning
Improve communication between
reservoir and wellbore

Fracturing Role Expanded


Permeability
Low
Moderate
High

Gas

Oil

k <0.5 md

k <5 md

0.5< k <5 md

5< k <50 md

k >5 md

k >50 md

Pseudosteady State
Productivity Index
q Jp

Production rate is proportional to drawdown, defined as average


pressure in the reservoir minus wellbore flowing pressure

Circular:

2kh
J D p
q
B
JD

1
re 3
s
ln
rw 4

Drawdown

Dimensionless
Productivity Index

Hydraulic Fracturing

Production Mechanism

Vertical Well, Fully Penetrating


Vertical Fracture: Performance
wp

2Vfp

2xf

Transient Flow Regimes


Vertical Fracture - Vertical
Well
Linear Fracture Flow
Elliptical or Transition Flow

Bilinear Flow

Linear Formation Flow

Pseudoradial Flow

Pseudoskin Factor, Radial Flow


q Jp

sf is pseudoskin factor used after the treatment


to describe the productivity for radial flow

2kh
2kh
1

J D
J

B ln[ re ] 0.75 s
B
f
rw
JD is a function of what?
half-length,
dimensionless fracture conductivity
Drainage radius, re
sf is a function of what?
half-length,
dimensionless fracture conductivity
wellbore radius, rw

Dimensionless Productivity Index,


s f and f and r w
JD

1
re
ln 0.472 s f
rw

or

JD

1
re
ln 0.472
r 'w

Prats

f (C fD )

1
1
JD

0.472re
xf
0.472re
ln
f

ln
s f ln
xf
xf
rw

Cinco-Ley

Dimensionless Fracture
Conductivity
2 xf

w
Dimensionless
fracture conductivity

C fD

kf w
kx f

fracture conductivity
no name

Cinco-Ley and Samaniego


4

1.65-0.328u+0.116u 2
f (C fD )
1+0.18u+0.064u 2+0.005u 3
where u ln C fD

1
use f = ln(2) for CfD > 1000
0
0.1

10

CfD

100

1000

The J D of a Hydraulically
Fractured Well
From Cinco-Ley and Samaniego
and simple re-arrangement
1
JD
ln re / x f 0.75 ln x f / rw s f

JD

1
k fVf
ln re 0.75 0.5 ln
kh

0.5 ln C fD ln x f / rw s f

sf + In(xf /rw), sf + In (xf /rw) + 0.5 In (CfD)

Pseudoskin Factor for a Finite


Conductivity Vertical Fracture
4
sf + In (xf /rw) + 0.5 In (CfD)

1
sf + In (xf /rw)

CfD, opt

0.1

10
CfD

100

1000

Penetration Ratio
Proppant Number
Ix

2x f

C fD

xe

y e = xe

kf w

2 xf

kx f

xe

N prop

4k f V f,prop,1 wing
kVres

2k f V f,prop,2 wing
kVres

(I x )2C fD

Proppant Number Various Ways to Look at it


N prop I C fD
2
x

Nprop= const means


fixed proppant
volume

N prop

4k f x f w
2
e

kx

4k f V1 wing , propped
2
e

kx h
2k f V2 wing , propped
kVreservoir

JD vs CfD (moderate Nprop)

J D vs C fD (large N prop)

Maximum Achievable PI

J D max N prop

1
0.990 0.5 ln N prop
2

0
.
423

0
.
311
N

0
.
089
(
N
)
6
prop
prop
exp

1 0.667 N prop 0.015( N prop )

if N prop 0.1
if N prop 0.1

Optimal Length and Width


Competition for propped volume: w and xf
2Vfp = 2h wp xf

V fp hw p x f

C fD

k f wp
kx f

2Vfp = 2h wp xf

V fp k f

1/ 2

C fDV fp k

1/ 2

xf

C hk
fD

wp

hk f

Tight Gas and Frac&Pack:


the Extremes
Tight Gas k << 1 md (hard rock)
V fp k f

x f
1.6hk

1/ 2

1/ 2

1.6V fp k

wp

hk f

High permeability k >> 1 md (soft formation)


V fp k f

x f
1.6hk

1/ 2

wp

1.6V fp k

1/ 2

hk f

PI in Irregular Shapes
Reservoir Volume now defined as

Vres x e y e h
Proppant Number becomes,

Np

2k f V p
kVres

4k f whx f
kxe y e h

x f xe
x f xe

I C fD
2
x

xe
ye

Results for Np <0.1


ye/xe=0.5
2xf

xe

ye

Results for Np <0.1


ye/xe=0.25
2xf

xe

ye

Results for Np <0.1


Example:
Np =Constant = 0.03
N
unadjusted
Conclusion:
CfD,opt = 1.6 maintained
`

Equivalent Proppant
Number
N pe

CA
Np
30.88

Np = Proppant Number
Npe = Equivalent Proppant Number
CA = Dietz Shape Factor

J D ,max

0.99 0.5 ln( N pe )

Shape Factors
Dietz shape factors have been used to relate the production rate
with the pressure distribution within a shaped drainage volume

Results for Np 0.1


C fD,opt

100 y eD C fD ,0.1
100

Where,

y eD

1.6

N p 0.1 C fD , 0.1

ye

xe
If

1 yeD 0.25

If

0.1 yeD 0.25

and, C fD , 0.1

4.5 y 0.25
eD

Results for Np 0.1 (cont.)


ye/xe=1

2xf

ye

xe

JD,max = 1.9
at Np=100

Results for Np 0.1 (cont.)


ye/xe=0.25
2xf

ye

xe

JD,max = 5.81
at Np=100

Results for Np 0.1 (cont.)


Inverse behavior:
JD,max of a rectangle
(ye<xe) surpasses that
of
a square (ye=xe) at a
specific Proppant
Number
Linear behavior starts
to
dominate the flow
regime
Occurs at larger
Proppant Numbers

F -function at Opt. Values


New function needed since past solutions
are not valid after Np>0.1
Transition from pseudo-radial to linear
This function describes maximum
dimensionless productivity index (JD,max)
as a function of optimum conductivity
(CfD,opt)

F -function at Opt. Values


(cont.)
ye/xe=1

2xf

Fopt Line

ye

xe

J D , max

1
0.63 0.5 ln( N p ) Fopt

F -function at Opt. Values


(cont.)
ye/xe=0.1
2xf

ye

xe

J D ,max

Fopt Line

1
0.63 0.5 ln( N p ) Fopt

F -function at Opt. Values


(cont.)

Example
Reservoir permeability, k

= 10 md

100,000 lb of 20/40 ceramic are


injected per treatment
kf = 150,000 md

Multiple fractures with same type of treatment


Reservoir is split, and calculations done in one of the division
JD is then multiplied by number of fractures for cumulative va
v
1 Fracture

2 Fractures

4 Fractures

Example (cont.)
Drainage area and Proppant Number

Fracture Dimensions

Example (cont.)

J D ,max

0.63 0.5 ln( N p ) Fopt

Hydraulic Fracturing

Stress and Stress Distribution

Stresses In Formations
H

v g dz

abs

v v p

h
v p p

eff

abs

0
Ground Surface

Critical Depth

-1000
-1500

ta
on
r iz
Ho

-2000

ss
tr e
lS

-2500
-3000
0

20x106

Tr
ue

Ve
rti

O
rig
in
al

ca
lS
tre

40x106
Stress, Pa

ss

-500
-1000

Ve
rti

-1500
ca
lS
tre

60x106

ss

-2000

-2500
80x106

Current Depth , m

-500

um
n im
Mi

Depth from original ground surface, m

Crossover of Minimum Stress

Influence of Lithology on In-Situ


Stress Distribution

Data from hydraulic fracturing

Stress Representation
z

zz
zy
y

yz

xz

zz

zx

xy

rz

zr

yy

rr

yx
xx

Fracture Initiation Pressure


For perfectly vertical well
pbd = 3H,min- H,max + To - p

Hydraulic Fracturing

Rock and Fracture


Mechanics

Linear Elasticity And Rock


Mechanics,
Stress and Strain Concept
Linear Elasticity
Material Properties,
Interrelation
Uniaxial Compression Test

Plane Stress - Plane strain


PKN-KGD-Radial

Uniaxial Loading Test to Obtain


Linear Elastic Parameters
F
A

Fl
E=
A l

l
l

v=-

lD
Dl

D/2

Interrelations Of Various Elastic


Constants Of An Isotropic Material

Ideal Crack Shapes

Pressurized Line Crack


Plane strain
Net Pressure - Superposition
How to apply?
Width equations
More complex models

Pressurized Line Crack

y
x

x
Tip

c
u(x)

r
p(x)

Line Crack
y
c
x

For constant pressure inside the frac the solution is:

4
2
2
w( x)
pn 0 c x
E'
E' is the plane strain modulus (almost same as Young's)
E' = E/(1-v2)

Plane Strain
y
x

All strains remain on


this plane

Notions of Plane Strain


Stress and resulting strain remain on a
plane which can be repeated infinite
times
Vertical and horizontal plane options
Vertical plane strain is for fractures
whose length is considerably larger than
the height
Horizontal plane strain, repeated many
times, is for fractures whose height is
much larger than their length

Plane strain views


Vertical Plane
Strain Condition

w0 (x=0

Horizontal Plane
Strain Condition

Application: Basic 2D Models


PKN

hf

qi

ww,0

w PKN ww, 0
xf

KGD

qi

hf

w KGD ww

ww
wellbore

tip

Stress Intensity Factor


weighted pressure at tip
Pa m1/2
psi - in.1/2

1
KI
2c

stress distribution
at tip

cx
c pn ( x) c x dx

Weighting function: the


nearer to tip, the more
important the pressure
value

1
cx

x
c
KI : proportionality const

Fracture toughness, KIC

Tip Propagation
Pressure
Fracture toughness, KIC

48 x f

ptip K Ic

x
c

Application:
Fracture Height Prediction
Height containment: why is it critical?
Fracturing to water or gas
Wasting proppant and fluid

Can it be controlled?
Passive: safety limit on injection pressure
Active: proppant (light and heavy)

Height and Width in Layered


Formation
Far-field Stress

Upper tip

Pinch point

Lower tip

Questions:
Contained?
Breakthrough?
Run-away?
Up or Down?
Width?
Hydrostatic
pressure?
Height
control?
What can be
measured?

Height Map
Tip
Location
[ft]
1000
800
600
400
200
0
-200
-400
-600
-800
-1000
-1200
3000

Tip
Location
[m]
300
200
100
0
-100
-200
-300
3100

3200

3300

3400

3500

3600

3700

3800 psi
26 MPa

21

Treating Pressure

Rheology, Fluid Flow in


Fractures, Proppant Transport

Stress - Shear Rate


Material Properties
Flow Geometries
Foam

Idealized Rheological
Behavior of Fluids

Shear Stress,

Plastic
Yield
Pseudoplastic
Pseudoplastic

Newtonian
Dilatant

Shear Rate,

Rheological Constitutive
Equations

Shear stress,

Apparent Viscosity

Shear rate, .

Parallel Plates (Slot Flow)


L

Flow

Limiting Elliptic Cross


Section

L
w
o
l
F

w0

Application:
Pressure drop in the fracture

Material Balance
Leakoff Delineation
Geometry Evolution (History)
During Pumping
During Shut-in

Bulk Fluid Loss, Detailed


Leakoff, Material Balance
Material Balance
Leakoff as Material
Property
Formal Material
Balance
Power-Law
Assumption

Filtercake, Invaded Zone, Reservoir


And Pressures For Fluid Leak-Off

Uninvaded
Reservoir

pf

Filtercake

pface

OpenFracture
Fracture
Open
pres

pi
Invaded Zone
Filtercak
e

Invaded zone

AL
C
vL L
t
" velocity" in m/s

Lost volume per unit surface, VL/AL (m)

Carter Leakoff
Model (Bulk Fluid Loss Concept)
0.007
0.006
0.005
0.004
0.003
0.002

y = 0.0024 + 0.000069x

0.001
0

2CL

Sp

10

20

30

40

Square root time, t1/2 (s1/2)

VLost
= CL 2 t + S p
AL
m m m

m
CL in
s

50

60

Material balance variables


2i

i
A

Formal Material Balance


for One Wing
Carter I Equation in lab:
Less than 2

qi te

VL = 2AL C L t + AL S p

Opening-Time Distribution Factor

Vi = V 2A C L t e 2 A S p
Vi
= w C L 2 te 2S p
A

w
w C L 2 te 2S p

here : AL = 2A

is about 1.5

Noltes Power Law


Assumption
AD t

AD A / Ae

t D t / te

1/
D

A
Ae t e

V Loffe = 2 C L
0

1
dtdA
t -


g 0
3 / 2

w
w g 0 ( ) C L 2 te 2 S p

VLoffe

2 Ae CL

Max 2

te

g0 Function
2.0

/2
1.5

4/3

g0

1.0

Nolte range

0.5

0.0
0

0.5

1.5

Apparent and "True"


Leakoff: rp
2qi
qL/2

hp
qi
Rf

qL/2

rp Factor for Radial Fracture


For rectangular :

rp

hp
hf

For circular

Rf

2
rp arcsin x x 1 x 2

hp

hp
2Rf

Coupling Of Elasticity,
Flow And Material Balance

Width
PK
KGD
No-Leakoff

Derivation of the Original


Perkins-Kern Width Equation
Assumptions

Height is constant
Elasticity: Vertical plane strain (but decoupled)
Flow in limiting ellipsoid cross section
Newtonian fluid
Net pressure is zero at tip
No leakoff

Perkins-Kern Width Equation


Elasticity: w0 x

2h f pn

Rheology:

E'

3
32
E
'
ix f
4
4
pn ,w 0
4
h f

dpn
8iE '3
4 3
dx
h f pn
ww,0

512

p 64 q

L
w30 h f

ix f

E'

w0 x ww,0 x f x

ix f
3.57
E'

4

0.628
45 5

PKN Constant Injection No Leakoff


512
it w x f h f
625
xf

625

512 3

i E'

4
h
f

4
f

E'

ww,0

80

pn ,w

ix h

5
f

ix h
2.24

E'

5
f

2560

E ' i

h
f

E' h
f

4
f

KGD

ww

p 12 q
3
L
w hf

4 x f pn
E'

336
ww

w ww

ix
2
f

E' h
f

ix

3.22

2
f

E' h
f

0.785
4

Comparison Of Width
Equations
For 2xf<hf the horizontal plane strain assumption
(KGD) is more appropriate
For 2xf>hf the vertical plane strain assumption (PK)
is physically more acceptable
w GK 21 625

w PK 32 512

1/ 4

2x f

1/ 4

hf

2x f
0.95
hf

1/ 4

Hydraulic Fracturing

Design Procedure

Pumping Time, Fluid Volume, Proppant


Schedule: Design of Frac Treatments
Pumping time and fluid volume:
Injected = contained in frac + lost
length reached, width created
Proppant schedule:
End-of-pumping concentration is uniform,
mass is the required
Given:
Mass of proppant, target length, frac height, inj rate,
rheology, elasticity modulus, leakoff coeff, max-possibleproppant-added-conc

Pumping Time, Fluid Volume


1 Calculate the wellbore width at the end of pumping from the
PKN (Power Law version)
n
ww, 0 = 9.15

1
2 n 2

3.98

n
2n2

1 2.14n

2 n 2

2 Convert max wellbore width into average width

q h xf
n 1 n
i
f

1
2n2

E'

1
2n2

we 0.628ww, 0

3 Assume a = 1. 5 and solve the material balance for injection


time, (selecting sqrt time as the new unknown)

qi
h x
f f

t 2 C

t (we 2S p ) 0

Vi qi te

4 Calculate injected volume


5 Calculate fluid efficiency

e =

V fe
Vi

h f x f we
Vi

Adjustment for
Several wayssee page 111 in UFD
One way, according to Nolte

= 1.33e + 1.57 (1 - e )

Noltes Power Law Proppant


Schedule:
C/C e

1
0 x dx 1

y =

Area (1 f pad )

fpad
0

1
1

Nolte's proposition:
select fpad=

slurry

1
1

V/Vi

Area

1
1

M ce Vi
1
M ce Vi
1

Proppant schedule
1 Calculate the Nolte exponent of the proppant
concentration curve
2 Calculate the pad volume and the time needed to
pump it
3 The required max proppant concentration, ce
should be (mass/slurry-volume)
4 The required proppant concentration
(mass/slurry-volume) curve
5 Convert it to added proppant mass to volume of
clean fluid (mass/clean-fluid-volume)

1 e
1 e

V pad Vi

t pad te
ce

M
eVi

t t pad

c ce

t t
pad
e

cadded

c
1

propp

Design Logic
Specify available proppant, volume and kf
Know your k and h
Assume frac height and fraction of proppant reaching
the pay layer
Determine proppant number
Determine optimum CfD
Determine optimum length and propped width
Given the target length, find pumping time and slurry
efficiency
Create proppant schedule providing uniform
distribution of proppant in the fracture at the moment
of shut-in
If necessary, iterate on frac height

Introducing

HF2DPKN

Input Parameters
Proppant mass for (two wings), lbm
This is the single most important decision variable of the
design procedure

Sp gravity of proppant material (from 2.6 to 3.5)


Porosity of proppant pack (e.g. 0.35)
Proppant pack permeability, md
One of the most important design parameters. Retained
permeability including fluid residue and closure stress
effects, might be reduced by a factor as large as 10 in case
of non-Darcy flow in the frac Realistic proppant pack
permeability would be in the range from 10,000 to 100,000
md for in-situ flow conditions. Values provided by
manufacturers such, as 500,000 md for a high strength
proppant should be considered with caution.

Max prop diameter, Dpmax, inch


From mesh size, for 20/40 mesh sand it is 0.035 in.

Input Parameters (cont.)

Formation permeability, md
Permeable (leakoff) thickness, ft
Wellbore Radius, ft
Well drainage radius, ft
Needed for optimum design. (Do not underestimate the
importance of this parameter!)

Pre-treatment skin factor


Can be set zero, it does not influence the design. It affects
only the "folds of increase" in productivity, because it is
used as basis.

Fracture height, ft
Usually greater than the permeable height. One of the
most critical design parameters. Might come from lithology
information, or can be adjusted iteratively related to the
frac length.

Plane strain modulus, E' (psi)


Hard rock: about 106psi, soft rock 105 psi or less.

Input Parameters (cont.)

Slurry injection rate (two wings, liq+ prop), bpm


Rheology, K' (lbf - secn'/ft2)
Rheology, n'
Leakoff coefficient in permeable layer, ft/min0.5
The leakoff coefficient outside the permeable layer is
considered zero. If the frac height to permeable layer ratio
is high, the apparent leakoff coefficient calculated from this
input will be much lower than the input for this parameter.
If the leakoff is significant outside the net pay, you may
want to adjust this parameter when you adjust fracture
height.

Spurt loss coefficient, Sp, gal/ft2


The spurt loss in the permeable layer. Outside the
permeable layer the spurt loss is considered zero. See the
remark above.

Input Parameters (cont.)


Max possible added proppant concentration, lb m/gallon fluid
(ppga)
The most important equipment constraint. Some current mixers can
provide more than 15 lbm/gal neat fluid. Often it is not necessary to
go up to the maximum technically possible concentration.

Multiply optimum length by factor


This design parameter can be used for sub-optimal design. Play!

Multiply pad by factor


Play (if necessary)!

(More input for TSO, Continuum Damage Mechanics)

Computer Exercise: Medium


Perm Design Example

Computer Exercise: Tight


Gas Design Example

Computer Exercise: HighPerm (Frac&Pack) Example

3D (Finite Element
Modeling)
y

wellbore element
tip element

Data Need for Both P3D


and 3D:
Layer data
Permeability, porosity, pressure
Youngs modulus, Poisson ratio, Fracture
toughness
Minimum stress

Fluid data
Proppant data
Leakoff calculated from fluid and layer data

The Value of Information


The available data are never enough (data
hunger)
Input accuracy is always in question
The models may behave strange
Sensitivity
the value of
information
What is the uncertainty?
How much difference does it make at the
bottomline? (We do not do fracs for Poisson
ratio)
What is the cost to improve accuracy of the
data?

Hydraulic Fracturing

High-Permeability Fracturing

Advent Of High Permeability


Fracturing (HPF)
Early frac packs viewed primarily as an
extension to gravel packing
Sand exclusion
Sand deconsolidation control

HPF has replaced gravel packs in many


petroleum producing areas
New PI (bpd/psi) allocated to larger rate or
drawdown, or any combination

lower

Transition towards hydraulic fracturing


40/60 gravel --> 20/40 or larger proppant
HEC fluid --> Crosslinked fracturing fluids

HPF In View Of
Gravel Packing
Progressive deterioration of gravelpack permeability (increased skin)
Leads to decline in well production
Counteracting decline with increased
pressure drawdown
Results in accelerated pore-level
deconsolidation and additional sand
production

The Gravel Pack Scenario


q
J

pe pwf

141.2 B

kh

0.472re
ln
s
rw

Assume k=50 md, h=100 ft, B=1.1, =0.75


cp and ln re /rw=8.5
Calculate PI and q for 1000 psi drawdown
Ideal (undamaged)
Some damage (s=10)
Gravel pack (s=30)

5 bpd/psi or 5,000 bpd


2.3 bpd/psi or 2,300 bpd
1.1 bpd/psi or 1,100 bpd

vs. The HPF Scenario


From CfD vs. sf graph, sf = -3
Fracture conductivity, CfD = 1
Fracture length, xf = 50 ft
Calculate PI and q for 1000 psi drawdown

Ideal (undamaged)
Some damage (s=10)
Gravel pack (s=30)
HPF (s=-3) 7.7 bpd/psi
HPF (s=-1) 5.6 bpd/psi

5 bpd/psi or 5,000 bpd


2.3 bpd/psi or 2,300 bpd
1.1 bpd/psi or 1,100 bpd
or 7,000 bpd
or 5,600 bpd

HPF In View Of Competing


Technologies
Skin Values Reported by Tiner et al. (1996)
Gravel Pack

High-Rate Water Pack

HPF

+5 to +10 excellent

+2 to +5 reported

0 to +2 normally

+40 and higher reported

0 to -3 in some reports

Production from high-rate water packs


reported to deteriorate with time.
Production may progressively improve during
the first several months following a HPF job.

Key Issues In HPF


Tip screenout concept
Net pressure and fluid leakoff
Soft formations, low elastic modulus values
Fluid volumes relatively small, potential for
high leakoff rates

Fundamentals of leakoff in HPF


Carter leakoff (modified)
Mayerhofer (filtercake based)
Fan and Economides (series resistance)

Width Inflation With the TipScreenout Technique


Tip-Screenout

Fracture Inflation

Packed Fracture

Comparison of Conventional
and HPF Design Concepts
Tip-Screenout
BHP
Injection Rate
Injected Slurry
Concentration
Fracture Creation
(Conventional)

TSO

Fracture Inflation
and Packing

Time

Fracturing Fluid and Proppant Concentrations in Fracture:


Pad Injection
Slurry Injection
At TSO
After FIP

- End of Job for Conventional Design -

B-5-X.52

Fracturing a High-Permeability
Well in Venezuela

C + FRACTURA

Fracturing Pressure Record and Match

GEOMETRIA DE LA FRACTURA REALIZADA

Hydraulic Fracturing

Fracturing Fluids and Proppants

Fracturing Fluids
Oil-based
Water-based
Mixtures of oil and water called emulsions
Water-based containing nitrogen and/or carbon dioxide gas
Oil-based containing nitrogen and/or carbon dioxide gas
Exclusively oil-based in the 1950s
More than 90% water-based in the 1990s
Nitrogen and carbon dioxide systems in water-based fluids
are used in about 50% of treatments

CMHPG

Guar

HPG

Crosslinked Fracturing
Fluids
Crosslinker
B, non-delayed
B, delayed
Zr, delayed
Zr, delayed
Zr, delayed
Zr-a, delayed
Ti, non-delayed
Ti, delayed

Gelling Agent

pH range

guar, HPG
guar, HPG
guar
guar
CMHPG, HPG
CMHPG
guar, HPG,
CMHPG
G, HPG, CMHPG

8-12
8-12
7-10
5-8
9-11
3-6
7-9

Application
Temp. Deg. F
70-300
70-300
150-300
70-250
200-400
70-275
100-325

7-9

100-325

LIQUID DELAYED BORATE

LIQUID FAST BORATE

SOLID FAST
BORATE

40# gel not crosslinked


With 4#per gal sand

40# crosslinked gel


With 4#per gal sand

KEROSENE

DIESEL

BLACK OIL

Phosphate
Ester
Phosphonate
Ester

Phosphinic
Acid
Iron
Activator
Aluminum
activator

Additives

Breakers

Causas de dao:
Flido, overdisplac., start
pdn

Proppant Transport Drives


Breaker Packages and Schedules
Added Breakers and
Imperfect Delay
Mechanisms Necessitate
Extra Fluid Viscosity
Viscosity

Minimum Proppant
Transport Threshold

Total Pump
Time

Time

Fluid Testing

Plot Viscos vs T

Compatibility
Rheology
Fluid Loss
Proppant carrying capacity
Residue in the proppant pack
Filter-cake residue
Breaking

Proppant Selection

Strength
Size
Sphericity
Quality

Brady 12/20

Ottawa 20/40

Oglebay 30/50

Ceramic 1
20/40

Ceramic 2
20/40

Ceramic 3
20/40

Resin Coated Proppants


16/20

16/20

20/40

Types of Proppant

Stress on Proppant and


Fatigue

Hydraulic Fracturing

Injection Test Interpretation

Injection rate

Bottomhole pressure

Step rate test

Time

Bottomhole pressure

Step rate test

Propagation pressure

Two straight lines

Injection rate

Fall-off (minifrac)

3 ISIP
4 Closure
5 Reopening

6 Forced closure

7 Pseudo steady state


8 Rebound

6
2nD injection
cycle

Injection rate

shut-in

flow-back

Time

Injection rate

1st
injection
cycle

Bottomhole pressure

Pressure Fall-off Analysis (Nolte)


t D t / te
Vte t = Vi 2Ae S p g t D , 2Ae C L te
wte t

Vi

- 2 S p g t D , 2C L te
Ae

g-function
1

1 t D

A1D/

g t D ,

dimensionless
shut-in time

1
t D AD1 /

dt D dAD

area-growth
exponent

4 t D 2 1 t D F 1 / 2, ;1 ;1 t D
g t D ,
1 2

where F[a, b; c; z] is the Hypergeometric function,


available in the form of tables and computing algorithms

g-function

Pressure Fall-off
t D t / te

Vte t = Vi 2Ae S p g t D , 2Ae C L te


wte t

Vi

- 2S p 2C L te g t D ,
Ae

Fracture stiffness

pnet S f w

pw pC S f Vi / Ae - 2 S f S p - 2 S f C L te g t D ,

pw bN mN g t D ,

Fracture Stiffness
(Reciprocal Compliance)
pnet S f w

Pa/m

Table 5.5 Proportionality constant, Sf and suggested for basic fracture geometries
PKN

KGD

Radial

4/5

2/3

8/9

Sf

2E '
h f

E'
x f

3E '
16 R f

Shlyapobersky Assumption
No spurt-loss

Vi
pw pC S f
- 2 S f S p - 2 S f C L te g t D ,
Ae

Ae from intercept

bN

mN

pw
g

Nolte-Shlyapobersky
Leakoff
coefficient,

CL
Fracture
Extent
Fracture
Width

Fluid
Efficiency

PKN

KGD

Radial

h f
mN
4 te E '

x f
mN
2 te E '

8R f
mN

3 te E '

xf

2 E Vi
h 2f bN pC

xf

E Vi
h f bN pC

V
we i
x f hf

V
we i
x f hf

2.830C L t e

2.956C L t e

we x f h f
Vi

we x f h f
Vi

Vi: injected into one wing

Rf 3
we

3E Vi
8bN pC
Vi

R
2
2.754C L t e

2
f

we R 2f
Vi

Example
In a minifrac test 39.75 m3 (10,500 gal) fluid was injected
into one fracture wing during 20minutes. Estimate the
leakoff coefficient, if E=16.9 GPa, the closure pressure is
pC= 22.1MPa (3200 psi), the permeable height is 9.75 m
(32 ft)
Use the Radial model for analysis.
1 plot

2 get slope and intercept

p 32.54 MPa - 1.4 MPa g t D ,8/9

Analysis of Injection Test Example


3
Calculate Rf
(fracture extent -radius)
4
Calculate CLAPP
(apparent leakoff coeff)
5
Calculate wL
(leakoff width)
6
Calculate we
(end-of pumping width)
7
Calculate
(fluid efficiency)

Rf 3

CLAPP

3E Vi

8 bN pC

8R f
3 t e

E'
N

8
wL g (0, )2CLAPP t e
9
we

Vi
wL
2
Rf / 2

we

we wL

Created Fracture Radius,


Apparent Leakoff Coefficient
3E 'Vi
3 1.69 1010 39.75
Rf 3
3
28.9 m 94.7 ft
7
7
8 bN pC
8 3.254 10 2.2110

C L , APP

8R f

8 28.8 (1.4 106 )

(mN )
3 te E '
3 1200 1.69 1010
5.85 10 5 m/s 0.5 0.0015 ft/min 0.5

Since only hp = 9.75 m is permeable ,


the ratio of permeable to total surface
rp is less than 1

From Apparent" to Real"


x

hp
2R f

0.1687

2
rp x(1 x 2 ) 0.5 arcsin( x) 0.214

5.85 10 5
0.0015
0.5
CL
m/s
ft/min 0.5
0.214
0.214
C L 2.7 10 4 m/s 0.5 0.0070 ft/min 0.5

Computer Exercise
Minifrac Analysis

Redesign
Run the design with new leakoff
coefficient
(That is why we do minifrac analysis)

Treatment Execution
Pump schedule
Proppant schedule
Treatment flowback and forced
closure

Hydraulic Fracturing

Fracture Propagation

Fracture Propagation
Elasticity
Friction
Material balance
Propagation
criterion

Elementary Material
Balance

Ac w0h f
4

w(x)
q(x+ x)

w0

h(x)
Ac(x)
x+x
q(x)
x

Differential Models:
Nordgren
Pressure Loss in
Limiting3Ellipsoid Flow
w0 h f pn
q=

64 x
Material Balance

Linear Elasticity
vertical plane strain
pn
E ' w0

x
2h f x

2h f C L
h f w0
q
+
+
=0
x
4t
t - x

8h f C L
E ' 2 w04
w0
+ hf

2
t
128 x
t -
+Wellbore Boundary

+Tip Boundary

Dimensionless Variables
Of The Nordgren Model
x c1 x D
t c2 t D
w0 c3 w0 D
pn c4 w0 D

i
c1
8
4
128
C
E
'
hf
L

32i
c3 2

CL E'h f
2

1/ 3

1/ 3

i
c2

5
16
E
'
CL h f

4E' i
c4
2 4
CL h f
2 2

1/ 3

2/ 3

Other Propagation Criteria


Fracture toughness
Dilatancy
Statistical fracture
mechanics
Continuum damage
mechanics

CDM

n
1- D

dD

= C n
dt

dD

= C

1- D
dt

What is the time needed for D


to start at D = 0
and grow to D = 1 ?

CDM Propagation Criterion


x
Cl

uf =
H,min l + x f
2

1/ 2
f

Combined Kachanov parameter:

w2x=x f

Cl

CDM

Fracture Propagation With CDM


103

C l

D D

102

0.0001

10

xfD

0.001

100

0.01

10-1
10-2
0.1

10-3

10-4
10-3

10-1

101

103

tD

105

107

Fracture Propagation With CDM


102

C l
D

0.0001

2
D

0.001

wD , pD

10

C l
D

2
D

0.01
0.1

10

10-1
10-3

10-1

101

tD

103

105

107

Fracture Propagation With CDM


100

C l
D

10-1

2
D

0.0001

0.001

10-2

0.1

0.01
1

10-2
10-3

10-1

101

103

tD

105

107

Real-Time Monitoring
Calculate proppant concentration at
bottom (shift)
Calculate bottomhole injection pressure,
net pressure
Calculate proppant in formation, proppant
in well
Later: Add and synchronize gauge
pressure

Nolte-Smith Plot
Log net
pressure

Tip
screenout

Wellbore
screenout

Normal frac
propagation
Unconfined
height growth

Log injection
time

Fracture Height Measurements


Evaluating the effectiveness of the
treatment
Estimating the subsequent production
behavior of the well, and
Checking the accuracy of fracture
design and fracture height models
used to predict fracture geometry

Available Techniques
Measured Directly

n
o
ti

a
r
Borehole Televiewer et
n
e
Based on Inference
p
f
TemperatureoLogging
s
u
Isotopes
(fluid, proppant)
i
d
a
Seismic
Methods, Noise Logging
R
Tiltmeter techniques
Formation Micro Scanner

Spinner survey

Sc
Sb
Ir
Tracer
log

Tiltmeter Results
after Economides at al. Petroleum Well Construction

Pressure Match with P3D


Simulation
Texaco E&P
OCS-G 10752 #D-12
Actual
05-23-1997

FracCADE

EOJ Fracture Profile and Proppant Concentration


7300

< 0.0
0.0
0.0 - 2.0
2.0 - 4.0
4.0 - 6.0
6.0 - 8.0
8.0 - 10.0
10.0 - 12.0
12.0 - 14.0
> 14.0

7350

7400

7450

7500
5600

6400
Stress(psi)

*Mark of Schlumberger

7200 -0.45 -0.30 -0.15

0.15 0.30 0.45 0

Wellbore Hydraulic Width(in)

100

200
Fracture Half-Length (ft)

300

400

P3D Simulation
Texaco E&P
OCS-G 10752 #D-12
Actual
05-23-1997

FracCADE

Flow Capacity Profiles

5000

0.20

4000

0.15

3000

Conductivity (Kfw) - md.ft

Propped Width - in

0.25

0.10

2000
Propped Width (ACL)
Conductivity - Kfw

0.05

*Mark of Schlumberger

1000

50

100
150
Fracture Half-Length - ft

200

0
250

3D (Finite Element)
y

wellbore element
tip element

Hydraulic Fracturing

Execution of High-Permeability
Fractures

Generalized Job Sequence


For HPF
Perforate
Run the gravel-pack screen assembly
Spot/soak acid to clean up perforations
Perform and interpret pre-treatment
diagnostic tests
Design TSO pumping schedule based
on design variables from diagnostic
tests

(cont.)

Perforations For HPF


12 shots per foot with big hole charges
Limited number of 0o or 180o phased
perforations in heart of pay interval
Clean formation breakdown
Near-well tortuosity
Prevent unpacked perforations

Arguments for and against overbalanced


and underbalanced perforating

Screenless And Rigless


HPF Completions
Reduces $$ and simplifies treatments
Paves the way for multiple-zone HPF
completions and thru-tubing recompletions
Resin-coated tails to control proppant
flowback; success reported (Kirby et al.,
1996)
Rigless coiled tubing completions

Treatment Flowback and


Forced Closure
Flow fracture fluids back out of well
immediately after end of pumping at 10 gpm
to 2-3 bpm (requires flowback manifold)
Think of as reverse gravel packing
rather than causing rapid fracture closure
Supercharged fluids assist fracture/well
cleanup
Reduces proppant settling
Reduces proppant flowback, a
counter-intuitive result

Hydraulic Fracturing

Fracturing Equipment and


Field Practices

Fracturing Equipment

Hydration unit
Blender
Chemical additives system
Proppant transport
Frac pumps
Hi/Lo Pressure manifold
Monitoring and control van
QA/QC van

Hydration Unit

Blender

100 bpm-35,000 lbpm sand


2 dry/3 liquid chemical feeders

Chemical Additives System

Proppant Transport

Frac Pump

2400 bhp frac pump

Hi/LO Pressure Manifold

Monitoring And Control


Van

pressure relief line

mps
frac p
u

frac tanks

blender

Batch Mixed
pop-off valve
treating line

valve
well
pressure transducers
check valve

plug valve

conveyor belt
proppant
transports

QA/QC
van

control van

pressure relief line

mps
frac p
u

blender

hydration unit

pit suction
manifold

Real Time Mixing With Pit


Suction Manifold

pop-off valve
treating line

valve
well
pressure transducers
check valve

conveyor belt
proppant
transports

plug valve

QA/QC
van

control van

pop-off valve
valve
well
pressure transducers
check valve
plug valves

conveyor belt
QA/QC
van

pressure relief line


treating line

frac pumps

blender

frac tanks

hydration unit

Real Time Mixing

HI/LO pressure
manifold
proppant
transports

control van

Quality Control Philosophy


Start of quality control (QC) was motivated
20 years ago by poor service quality
Producing companies began to exercise
various forms of quality control
Today QA/QC represents a broad swath of
self-policing quality control schemes
Checklist, filled out in the field
Incentive-ized marketing strategy
Latest avante garde business psychology

Quality Control
Fracture treatment should, and can,
be carried out as it was designed
Pre-treatment planning
Well maintained and functioning equipment
Trained, conscientious and well-informed
personnel
Intense tracking of each fracturing material
and critical treatment parameters
Post-treatment evaluation

Quality Control For HPF


Many early treatments failed because of
equipment problems and lack of QC on
fluids and proppants
Adoption of intense quality control
measures common to MHF was slow for HPF
Slowed introduction of HPF
Now common for producing company to
supply consultant or in-house specialist to
oversee quality control

Standard Fracturing QA
Procedures
Pre-job Testing
Prior to pumping, each frac tank is strapped and
tested for specific gravity, pH and temperature. A
sample is taken from each tank and tested with
gelling agent for viscosity and crosslink time. A
composite fluid sample is tested with chemicals from
location.

Proppant Validation
Proppant sieve analysis is provided on location. If
proppant does not meet acceptable standards, each
compartment is tested individually.

Standard Fracturing QA
Procedures
Pre-job Inventory
Prior to the start of the job, the Stimulation Treatment
Check List is filled out with beginning volumes of all
chemicals and frac fluid on location. Proppant storage
is visually inspected and compared to weight tickets.

Job Testing and Recording


Fluids and chemicals are physically strapped every
5,000 gallons or as often as possible. Samples of the
pad and 2-3 slurry stages are taken along with
corresponding proppant samples.

Standard Fracturing QA
Procedures
Real-Time QA
In addition to normal treatment displays of rate,
pressure, net pressure and sand concentration, the
following parameters will be displayed and recorded:
pH, fluid temperature, viscosity and all additive rates.

Post-job Reports
In addition to the standard treatment outputs, the
treatment report includes the following: Proppant
Sieve Analysis and QC Form, Water Quality Control
Form, Frac Fluid Blending and QC Form, and
Stimulation Real Time Report.

Hydraulic Fracturing

Evaluation Techniques

Fracture Treatment
Evaluation

Real-time analysis
Fracture height and orientation
Well testing
Evaluation of HPF treatments-a unified approach
Production results
Evaluation of real-time HPF treatment data
Post-treatment PTA in HPF

Decision-Making On Site

ct

Vs

po or CDM

ct

Big 3 fracturing variables: ct, po, h


Prepare crossplots before going to field:
F.E.

po or CDM

Read Vs directly; %Pad = (1-F.E.) / (1+F.E.)


Sensitivity runs on q, E, fluid properties

Type IV

Type III

Log p

Real time pressure


response types,
indicating increasing
risk of screenout
(Nolte-Smith Plot)

Type II

Type I

Log t
Start Job

Prepad

Pad

1 2 3
4
Flush
Sand-laden 20/40

Fracture Geometry and Height


Growth

v
Shale
2

H,min

0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1

H,max

Shale

pnet /

hf /h

hf h

Pnet

C
B

Fracture Height And


Fracture Orientation

Temperature log
R/A tracer survey
Seismic imaging, active and passive
Tiltmeter arrays, surface and downhole
Borehole elongation caliper
Oriented core (anelastic strain
relaxation)
Empirical observations

Well Testing
Pre-fracture well tests are not possible in
low permeability formations
Post-fracture well test intended to obtain
permeability and fracture extent,
simultaneously
Different combinations of the unknown
parameters can give a good fit
In HPF, the permeability is usually known
and the primary goal is to evaluate the
created fracture

Know What The Analysis


Plot Should Look Like
fracture linear

bilinear

formation linear

pseudo-radial
boundary dominated

Dimensionless Pressure and Pressure LogDerivative for a Fractured Vertical Well

Dimensionless Pressure, pD

10

Dimensionless
Fracture
Conductivity
CfD

Region of
Bilinear Flow

Region of
Linear Flow

0.1
2 kh p
pD = qB Oil

0.5
1
10-1

10-2
10-5

5
10

pD =

50
100
500

CfD =

10-4

10-3

2 khTsc [ m(p)]

k fw
kxf
10-2

Dimensionless Time, tDxf

qTpsc
tDxf =

Gas

kt

ctxf2

10-1

Well Testing: The Quest for


Flow Regimes

Bilinear Flow Analysis


Equations
44.1q B

wk f

h
m
B

c k
t

0.5

Drawdown

0.00708kh
pi p0
sf
qB

Buildup

0.00708kh
sf
p0 pwf
qB

Bilinear Flow Analysis


2800

pws, psi

2750

m=63.8 psi/hr1/4

2700

2650

2600
0

0.5

teqB1/4, hrs 1/4

1.5

Limitations of Bilinear
Flow Analysis
Applicable only to finite-conductivity fractures
Bilinear flow may be hidden by wellbore
storage
Requires independent estimate of k
To estimate xf there is a need for pseudoradial
flow regime

Linear Flow Analysis


Equations
4.064q B

xf
mL h k ct

12

Drawdown

0.00708kh
sf
pi p0
qB

Buildup

0.00708kh
sf
p0 pwf
qB

Linear Flow Analysis


6000

5000

paws, psi

4000

3000

2000

1000

0
0

10

taLeq1/2, hrs1/2

12

14

16

18

Limitations of
Linear Flow Analysis
Applicable only to wells with high-conductivity
fractures
Wellbore storage may hide linear flow period
Long transition period between end of linear flow
(tLfD < 0.016) and beginning of pseudoradial flow
(tLfD > 3)
Requires independent estimate of k
To estimate wkf there is need for pseudoradial flow
regime

Evaluation Of HPF Treatments-A Unified Approach


Evaluation of real-time HPF treatment data
Step-wise approach for evaluation of bottomhole
treating pressures outlined by Valk et al. (1996):
Leakoff coefficient from minifrac using minimum assumptions
(e.g. radial geometry and Nolte-Shlyapobersky method)
Almost automatic procedure to estimate created fracture
dimensions (slopes analysis)
Convert results to equivalent fracture extent and conductivity
Conduct for large number of treatments from various
operators to build data bank

Slopes Analysis
HPF treatments often exhibit numerous
increasing pressure intervals which are
interrupted by anomalous pressure decreases
Slopes analysis provides a simple tool for
examining such behavior
Design parameters

Minimum user input beyond real treatment data


Relatively independent of fracture propagation model
Not be a history matching procedure
Screening tool based on well-defined (reconstructible)
algorithm

HPF Radial Fracture


Geometry
2i

qL /2

qL /2
A = (/2)R2

i
R
qL /2
qL /2

Slopes Analysis
Assumptions
Created fracture is vertical with a radial geometry
Fluid leakoff can be described by the Carter leakoff
model plus Nolte power-law type area growth
Fracture packing radius may vary with time, being
allowed to increase or decrease
Hydraulic fracture radius (which defines leakoff
area) cannot decrease, and is the maximum of the
packing radius that has occurred up to a given time
(cont.)

Slopes Analysis
Assumptions (cont.)
During regular width-inflation periods, the
pressure slope is defined by linear elastic rock
behavior and fluid material balance with
friction effects being negligible
Injected proppant is distributed evenly along
the actual packing area during each
incremental period of arrested extension/width
growth

Slopes Analysis:
Restricted Growth Theory
dw 1
i qL
dt A

R 2
and
A
2
dp 3E

dt 16 R

3E
pn
w
16 R

2
i qL

2
R

Slopes Analysis: Restricted


Growth Theory (cont.)
q L ,t

1
2 AC L
t

g t D ,

t D

g t D ,8 / 9

dt D

q L ,t

t D 0

= 1.91
t D 0

1
2 AC L
1.91
t

Bottomhole Pressure From HPF


Treatment

Bottomhole Pressure, psi

3700

3500

3300
19:00:00

19:20:00
Clock Time, hh:mm:ss

19:40:00

Bottomhole Pressures Corresponding to


Width Inflation Intervals

Filtered BHP, psi

3700

3500

3300
19:00:00

19:20:00
Clock Time, hh:mm:ss

19:40:00

Determining Packing Radius


For A Width Inflation Period
Combining the newly developed
basic equations:
3E
m

16 R

2
R

R 2
1
C L
1.91
i 2
t
2

Or:
2.25E C L 0.375 E i
R R

0
m
m t

Estimated Packing Radius


With Interpolation
Hydraulic Radius

50
40

R, ft

30
Packing Radius

20
10
0

10

20

30
t, min

40

50

Determining The Final Areal


Proppant Concentration
For every time interval, t, determine the mass of
proppant entering the fracture.
Assume this mass to be uniformly distributed inside
the packing radius corresponding to the given time
step.
Obtain the mass of proppant in a ring between radius
R1 and R2 by summing up (accumulating) the mass of
proppant placed during the whole treatment.
Repeat Step 3 for all rings to obtain the areal proppant
concentration as a function of radial location R.

Final Areal Proppant Concentration as a


Function of Distance From the Perforations
14
12
10

cp, lb/ft2

8
6
4
2
0

10

20

30
R, ft

40

50

Design Improvement in a
Field Program

Sizing
Pad volume for generic design
More aggressive or defensive proppant schedule
Proppant change (resin coated, high strength)
Fluid system modification (crosslinked, foam)
Proppant carrying capacity
Leakoff

Perforation strategy changes


Forced closure
Fiber reinforcement

Field Analysis of Fractured


Wells
Case Study of 1000 wells analyzed in
Western Siberia
Evaluation of field-derived
productivity indexes with the ones
designed
Improvement in design

JD; JDtarget and the JDAttainable vs.


reservoir permeability, all wells

2003 and 2004 fracture designs vs.


the presumed reservoir
permeability

PI vs. presumed
permeability

Comparison of JDDesign vs. JD from Nprop


field-derived JD wells fractured in 2003

Comparison of JDDesign vs. JD from Nprop


field-derived JD wells fractured in 2004

Comparison of JD based on Nprop from


pressure matched frac geometry 2003

Comparison of JD based on Nprop from


pressure matched frac geometry
2004

JD based on Nprop from pressure


matched geometry for 2003

JD based on Nprop from pressure


matched geometry for 2004

Hydraulic Fracturing

Deviations from Ideality


Advanced Concepts

Fracturing High-Rate Gas Wells


Non-Darcy flow reduces fracture flow
capacity substantially
However, fracturing is a major way
to reduce non-Darcy effects in an
unfractured wells and provide well
stimulation
(Ref. Economides et al. World Oil, Oct.,
2002)

Reduction of Fracture Conductivity


k f ,e
N Re

k f ,n

Effective Fracture
Permeability

1 N Re

k f , n v

(1x10 )
8

Reynolds Number

b
( k f ,n ) a

a and b are constants


of the proppant

Example of Fracture
Design for Gas Well
Proppant mass for (two wings), lbm

150,000

Sp grav of proppant material

2.65

Porosity of the proppant pack

0.3

Formation permeability, md

0.5

Permeable (leakoff) thickness, ft

150

Well Radius, ft

0.30

Well drainage radius, ft

800

Pre-treatment skin factor

10.0

Fracture height (gross) , ft

400.0

Nominal (Darcy) proppant pack permeability, md

200,000

Additional Information Needed


for Non-Darcy Calculations
Gas Specific Gravity (air=1)

0.71

p avg (psia)

4000

pwf (psia)

1500

(cp)

0.015

T (R)

580

0.91

Coefficients for the Cooke


correlation ( 20/40 mesh sand)
a

1.54

110,4
70

Design Procedure in UFD


Assume a Reynolds number
Calculate the effective proppant permeability
Calculate the Proppant Number. Obtain the
maximum possible productivity index JD,max
and the optimum dimensionless fracture
conductivity, CfD,opt . Determine fracture
dimensions.
From the productivity index and drawdown
determine the actual production rate, which
in turn is used to obtain the Reynolds
number.

Design Iteration 1
Assume NRe = 0, thus kf,e = 200,000 md
Proppant Number, Nprop

1.288

Dimensionless PI, JD, opt

1.06

Optimal dimensionless fracture cond,


CfD,opt

3.0

Optimal half length, xf,opt, ft

464

Optimal propped width, wopt, inch

0.042

Post treatment pseudo skin factor, sf

-6.20

Design Iteration 1
q

2
kh( pave
pwf2 )

1424 ZT

(0.5 md)(150 ft)[(4000 psi) 2 (1500 psi) 2 )


JD
(1.06) 96,960 MSCF/d
1424(0.015 cp)(0.91)(580 R)

Bg = 0.0283 (ZT / pfrac) = 0.0283 (0.91) (580) / 1500 = 0.00997 res ft3/SCF

= 0.076 g/Bg lbm/ft3 = 1.22 g/Bg kg/m3 = 86.9 kg/m3

v = (0.00997)(96,960)(1000)/(24)(3600)(400)(0.042/12)(2) = 4 ft/sec = 1.22 m/s

Design Iteration 1
10

b
(k f )

75,800 1/m

NRe = (75,800) (1.97 X 10-10) (1.22)(86.9) / (0.015 X10-3) = 106

Design Iteration 2
Assume NRe = 9, thus kf,e = 20,000 md
Proppant Number, Nprop

0.1288

Dimensionless PI, JD, opt

0.50

Optimal dimensionless fracture cond,


CfD,opt

1.6

Optimal half length, xf,opt, ft

200

Optimal propped width, wopt, inch

0.097

q = 45,740 MSCF/d, v = 0.25 m/s, NRe = 22

Design Iteration 3
Assume NRe = 15, thus kf,e = 12,500 md
Proppant Number, Nprop

0.0756

Dimensionless PI, JD, opt

0.444

Optimal dimensionless fracture cond,


CfD,opt

1.6

Optimal half length, xf,opt, ft

157

Optimal propped width, wopt, inch

0.124

q = 41,000 MSCF/d, v = 0.174 m/s, NRe = 15

Design Pumped
Efficiency, , %

44.9

Pumping time, te, min

47.7

Pad pumping time, tpad, min

18.1

Max added proppant concentration,


lb per gal clean fluid

10.0

Design Pumped

Constants a and b in Cookes


correlation

Prop Size
8 to 12
10 to 20
20 to 40
40 to 60

a
1.24
1.34
1.54
1.60

b
17,423
27,539
110,470
69,405

Applying The Firoozabadi And Katz


Correlation for Non-Darcy Flow
k app

c v
k
1 0. 2
k

cqa ca g

q c0q
2 h
2 h
k app

c0q
1
wk 0f .2

Tortuous Flow Path


Analysis of the injection rate dependent
element of the treating pressure
Does proppant slug help?
Does limited entry help?
Does oriented perforation help?
Extreme: reconsidering well orientation:
e.g. S shaped

Misalignment

Proppant Slugs

Well Orientation
S - shaped

Fracture Orientation: Perforation


Strategy (After Dees, SPE 30342)

max

From
overbalanced perforation

max

From
underbalanced perforation

Fracture Face Skin Effect


Damaged
Zone
ks
ws
kf
xf

Effect of Fracture Face Skin


1 1 1 B q ws
psf

ks k ks h 4x f

JD

1
1
JD

s 0

s ff

psff

1 B q

s ff
2 k h

ws k

s ff
1
2 x f ks

Dimensionless Productivity Index


Including Fracture Face Skin Effect

Fracture Choke Skin


Damage
d Zone
kf

kck
xf

xs

Damage
d Zone
w

ws
xs

kf

kck
xf

Effect of Choke Skin

Production Impairment in GasCondensate Reservoirs (SPE 64749)


Weighted average of immiscible and miscible relative permeability curves:

k rg fk rgI (1 f )k rgM
1
f
N c 1/ b
1 ( )
a
here a and b are parameters which are 1.6E-3 and 0.324,
respectively, and Nc, is the capillary number which is defined by

kp
Nc

Hydraulic Fracturing

Acid Fracturing

Acid Fracturing
Acid is injected at a rate high enough to generate the
pressure
required to fracture the formation.
Differential etching occurs as the acid chemically
reacts with
the formation face.
Areas where the rock has been removed and kept
open are highly conductive to hydrocarbon flow after
the fracture closes.
In general: no proppant

(Fracture Acidizing)
As a general guideline, it is used on formations
with >80% hydrochloric acid solubility. (??)
Low permeability carbonates (< 20 md) are the
best candidates for these treatments because
of the differential permeabilities between the
"fracture conductivity" and the matrix of the
rock.
Fluid loss to the matrix and natural fractures
can be better controlled in lower permeability
formations.

The Closed Fracture


Acidizing (CFA)
Existing fractures in the formation. The
fractures can be natural, previously created
fractures, or fractures hydraulically induced
just prior to the CFA treatment.
Pumping acid at low rates below fracturing
pressure into a fractured well. The acid
preferentially flows into areas of higher
conductivity (fractures) at low rates for
extended contact times, resulting in
enhanced flow capacity.

Performance Prediction
Fracture conductivity, created
dynamic width, created dissolved
width
Width from stochiometry and
material balance
Etched pattern
Stress and strength (Nierode
and Kruk)
limit: 5000 psi

Newtonian Flow of Fluid


(Slot Flow) Darcys Law

p
u Darcy
L
k

12 u avg
p

2
L
w

Equivalent Permeability of Empty Fracture


2

w
k
12

Equivalent Conductivity of Empty Fracture


3

w
kw
12

Acid Fracturing
Ideal width

wi

Volume of rock dissolved


Fracture area

Ideal permeability (in consistent units)


w2
k id
12

Realistic kfw from Nierode and Kruk (rock


embedment stress)

Nierode and Kruk


Input
ideal width wi (in.)
rock embedment stress Srock (psi)
closure stress (psi)

k f w C1e C2
C1 1.47 10 7 wi2.47
C2 (13.9 1.3 ln S rock ) 10 3 if Srock 20,000 psi
C2 (3.8 0.28 ln S rock ) 10 3 if Srock 20,000 psi

Output kfw in md-ft

Controlling Fluid Loss


Pumping a high viscosity preflush ahead of
the acid solution, or controlling the
densities of the preflush, acid, and
overflush fluids used in the treatment.
One technique uses nonacid phases
containing fluid-loss control additives
pumped at intervals during the treatment
to re-establish fluid loss control.
Another technique uses a high viscosity
preflush ahead of the acid solution.

ACIDS

Hydrochloric (HCl)
Acetic (CH3COOH)
Formic (HCOOH)
Hydrofluoric (HF)

Fracturing Horizontal Wells


Longitudinal
Similar to vertical well but with multiple
stages potential increases

Transverse
Multiple transverse treatments

Basis of Design
The PI of a fractured vertical well is used
to evaluate the attractiveness of the
multiple transverse fracture
Unified Fracture Design is adapted with
shape factors to account for elongated
drainage shapes
Traditional perforating methods if applied
will lead to failure. New methods using
abrasive jets are preferred
Necessary isolation methods can impact
execution time and cost

Design Procedure for Vertical


Well, Vertical Fracture

Determine the amount of proppant


reaching the target layer
Determine the proppant number and
the optimum fracture conductivity
Determine appropriate fracture
dimensions
Calculate injection time and proppant
schedule to deliver the optimum
fracture dimensions.

Np for Elongated Drainage


I C fD
2
x

4k f x f w

Square Drainage
N prop I C fD
2
x

Const

kxe2

4k f x f w
kxe2

4k f x f wh p

kxe2 h p

2k f V p
kVr

Vres xe y e h
Elongated Drainage

Np

2k f V p
kVres

4k f whx f
kxe y e h

N pe N p

CA
30.88

x f xe
x f xe

I x2 C fD

xe
ye

Fluid Flow For Transversely


Fractured Horizontal Well

rw

rw

2xf
w

Fluid flow from reservoir into fracture

2xf

Fluid flow from fracture into wellbore

PI of Transversely Fractured
Horizontal Well
kh
h

sc
[ln(
) ]
kf w
2rw
2
J DTH

1
(

1
J DV

) sc

Multiple Transverse Fractures


Intersecting a Horizontal Well
min

max

rw

Vertical vs Horizontal
Performance Comparison
Proppant
x e (ft) y e (ft)
Mass, lbs

Vertical Well

x f (ft)

JD

1640

1640

0.0696

1.60

171

0.43

200,000

1640

1640

0.1391

1.64

239

0.50

300,000

1640

1640

0.2087

1.71

287

0.55

Np

C fD

x f (ft) J DTH

1640

820

0.1391

1.62

170

0.65

1640

410

0.2782

1.42

182

1.17

1640

328

0.3478

1.20

198

1.34

Np

C fD

Number of
x e (ft) y e (ft)
Fracs

Horizontal Well
300,000 lbs

C fD

100,000

Number of
x e (ft) y e (ft)
Fracs

Horizontal Well
100,000 lbs

Np

x f (ft) J DTH

1640

820

0.4173

1.75

283

0.94

1640

410

0.8347

1.55

301

1.73

1640

328

1.0434

1.33

325

2.02

Production Forecast

Artificial lift required

Planning and Execution


Considerations
The notion of fracturing a horizontal well transversely
has to be considered BEFORE the well is drilled

Horizontal section must be drilled along the minimum


horizontal stress;

Casing, completion and all mechanical elements that go


into the well must be able to sustain the pressures and
injection rates required for the treatment(s);

Two major decisions need to be taken:


a) Method of perforation
b) Method of isolation between individual treatments

Method of Perforation
The only suitable method for perforation is by
abrasive jet cutting tools
It is the only tool that offers large, clean and deep
holes and in close spacing.
Traditional guns will require as much as 3 ft to place
the required number of perforations for the fracture
treatment; this length, in turn, may cause tortuosity or
even multiple fracture initiations.
Tortuosity will result in extra fracturing pressure that,
many times, might not be available, and the fracture
may not initiate.

Abrasive Jet Cutter


Example of jet cutter tool with 4 holes radially disposed,
90 phased

Example of jet cutter tool with 6 holes longitudinally


disposed, 180 phased in a 4 section

Method of Isolation Between


Individual Treatments
Choices: drillable (composite) coiled tubing
conveyed electrically set, or pump-through,
hydraulically set bridge plugs. The selection will
impact both the operations schedule and the cost.
Using an e-line CT would require first to switch CT
reel from the previous pumping operation to an eline reel. This is the major reason that a pumpthrough, hydraulically set bridge plug might be
preferred.
On the other hand, using an e-line coil tubing allows
the operator to also run a CCL locator for greater
accuracy for the exact location of the bridge plug.

Execution Procedure

Four sets of operations to be executed


1.
2.
3.
4.

Fracture Isolation
Fracture Placement
Fracture Clean-Up
Post Fracture Flow-Back and Testing

The first three sets are repeated for each additional


fracture treatment; the fourth is to be performed after all
fracture treatments have been placed.
The isolation method selected will impact both the
operations schedule and the cost.

Execution Procedure

(Pump through hydraulically set bridge plug)

Execution Procedure
(Electrically set bridge plug)

Summary
Increasing role of evaluation
Integration of reservoir engineering,
production engineering and treatment
information
Cost matters
Expensive 3D and P3D models do not
substitute thinking
Still what we want to do is increasing JD

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