WELCOM E

TO

116th ORT
(Wednesday, 11.06.2015)
Venue: Co-ordination Hall,
TTPS Lalpania, Bokaro.

STATION PERFORMANCE
HIGH LIGHTS May15
S.N.

PARAMETER

UNIT

ACTUAL DURING
MONTH

01.

GENERATION

MU

188.00

02.

P.L.F.

60.16

03.

A.V.F.

74.96

04.

A.P.C.

11.80

05.

DEEMED PLF

60.32
2

STATION CONSTRAINTS
(May. 15)

Poor coal quality

Less air throughout the month
Unit #1 S/D due to failure of

Gen speed
measurement as problem in MOP up to 16/05/15

Generation Trend
Previous Year vs. Current Year

PLF(%) TREND
PREVIOUS YEAR VS CURRENT
YEAR

SPECIFIC OIL CONSUMPTION

trend
PREVIOUS YEAR VS CURRENT YEAR

A.P.C. (%) TREND

PREVIOUS YEAR VS CURRENT
YEAR

Heat rate (kcal/Kwh)TREND

PREVIOUS YEAR VS CURRENT
YEAR

AVF (%) TREND

PREVIOUS YEAR VS CURRENT YEAR

Generation Trend
Previous Year vs. Current Year

10

PERFORMANCE OF UNIT # I
DURING
Cumulative
Cumulative
Best Performance
may-15
vs
may-14
&
BEST
May-14
% Change
F.Y.2015-16
F.Y.2014-15
Parameters (Monthly)

S.N.

Parameters

Unit

May-15

1
2
3

Generation
PLF

MU
%

Grid Backing Down

MU

65.44
41.88
0.267

118.45
75.81
2.537

160.77
52.29
0.872

225.25
73.27
2.762

-28.63
-28.63
-68.43

4
5
6
7
8
9
10

Deemed PLF
Availability (RH)
Availability (DC)
Loading Factor
Partial Loading
No. of Trippings

%
%
%
%
%
No.

No. of BTL

No.

42.06
49.92
49.92
83.91
16.09
0
0

77.44
95.52
95.52
79.37
20.63
2
0

52.58
63.25
63.48
82.68
17.32
3
0

74.16
91.89
83.08
79.73
20.27
6
1

-29.10
-31.17
-23.59
3.70
-14.55
-50.00
-100.00

11
12
13

Running Hours
Outage Hours

Hrs
Hrs

Forced Outage

371
373
50.08

711
33
4.48

926
538
36.75

1345
119
8.11

-31.15
352.10
353.14

720,Nov.14
0, Nov-14
0, Nov-14

14
15

DM Makeup

APC

1.59
11.80

1.45
11.45

1.80
11.74

1.66
11.49

8.43
2.18

1.02,May15
7.29,Dec'08

16
17

Sp.Oil Con (SOC)

ml/Kwh

Sp. Coal Con.(SCC)

Kg/Kwh

2.103
0.755

0.557
0.773

1.474
0.758

0.870
0.775

69.43
-2.19

0.056, Feb-12
0.488, June`08

Heat Rate

Kcal/Kwh

2666.00

2971.00

2736.00

2913.00

-6.08

2467.02,Nov'11

GCV of Coal

Kcal/kg

3503.00

3836.00

3592.00

3850.00

-6.70

18
19

154.08,Jan'09
98.93,Nov'11

100%, Nov-13
99.51,Dec'11
0.64,Nov'11

performance OF UNIT # II DURING

may-15 vs may-14 & BEST
S.N.

Parameters

Unit

May-15

May-14

Cumulative
F.Y.2015-16

Cumulative
F.Y.2014-15

% Change

Best Performance
Parameters (Monthly)

1
2
3
4
5
6
7
8

Generation
PLF
Grid Backing Down
Deemed PLF
Availability (RH)
Availability (DC)
Loading Factor

MU
%
MU
%
%
%
%

122.56

104.11

223.76

213.26

4.92

153.84,Jan'08

78.44

66.63

72.78

69.37

4.92

98.46,Jan'08

0.233

2.609

0.899

3.397

-73.54

78.59

68.30

73.07

70.47

3.69

100.00

78.68

92.24

80.32

14.84

100.00

78.68

92.12

75.44

22.11

78.44

84.69

78.90

86.36

-8.64

100.16, Jan.12

Partial Loading

21.56

15.31

21.10

13.64

54.69

( - )0.16, Jan'12

12

-75.00

-50.00

744

585

1350

1176

14.80

744:00,May2015

159

114

288

-60.42

00:00,May`15

0.00

21.32

7.76

19.68

-60.57

00:00,May`15

1.59

1.45

1.80

1.66

8.43

1.48,Jan'08

11.80

11.45

11.74

11.49

2.18

7.29,Dec'08

0.464

2.172

1.802

2.106

-14.43

0.075,nov.14

0.816

0.750

0.802

0.741

8.23

0.580,sep`06

2862.00

2897.00

2889.00

2874.00

0.52

2617.44,Sep'06

3503.00

3836.00

3592.00

3850.00

-6.70

9
No. of Trippings
No.
10
No. of BTL
No.
11
Running Hours
Hrs
12
Outage Hours
Hrs
13
Forced Outage
%
14
DM Makeup
%
15
APC
%
16 Sp.Oil Con (SOC) ml/Kwh
17 Sp. Coal Con.(SCC) Kg/Kwh
18
Heat Rate
Kcal/Kwh
19

GCV of Coal

Kcal/kg

100%,May15

station PERFORMANCE DURING

may-15 vs may-14 & BEST
S.N
.

Parameters

Unit

May-15

May-14

Cumulative
F.Y.2015-16

Cumulative
F.Y.2014-15

% Change

Best Performance
Parameters (Monthly)

1
2

Generation
PLF

MU
%

188.00

222.56

384.53

438.51

-12.31

279.88,Dec'08

Grid Backing Down

MU

71.22
5.146

62.54
1.771

71.32
6.159

-12.31
-71.25

90.20 Feb13

60.16
0.500

4
5
6
7
8

Deemed PLF
Availability (RH)
Availability (DC)
Loading Factor
Partial Loading
No. of Trippings
(Incl. BTL)
No. of BTL
Running Hours
Outage Hours
Forced Outage
DM Makeup
APC
Sp.Oil Con (SOC)

%
%
%
%
%

60.32
74.96
74.96

72.87
87.10
87.10

62.83
77.75
77.80

72.32
86.11
79.26

-13.12
-9.71
-1.84

80.26
19.74

81.77
18.23

80.84
19.56

82.82
17.18

-2.39
13.85

18

-66.67

-60.00

1115
373
25.04
1.59
11.80
1.035

1297
192
12.90
1.45
11.45
1.312

2276
652
22.25
1.80
11.74
1.246

2521
407
13.89
1.66
11.49
1.471

-9.72
60.20
60.19
8.43
2.18
-15.30

0.795

0.762

0.783

0.748

4.68

Kcal/Kwh 2794.00

2936.00

2825.00

2894.00

-2.38

3503.00

3836.00

3592.00

3850

-6.70

9
10
11
12
13
14
15
16

No.
No.
Hrs
Hrs
%
%
%
ml/Kwh

17 Sp. Coal Con.(SCC) Kg/Kwh

18

Heat Rate

19

GCV of Coal

Kcal/kg

100%,Nov.14
99.53, Jan.12
0.47, Jan'12

1440 hrs.;Nov.14
00:00 hrs.; Nov.2014
00:00 hrs.; Nov.2014
1.48,Jan'08
7.29,Dec'08
0.168,Nov. 14
0.602,Sep'06
2557.19,Nov'11

TRIPPING DETAILS OF
U#1
During mAy 15

ZERO TRIPPING

14

TRIPPING DETAILS OF
U#2
During mAy 15

ZERO TRIPPING

15

tripping details of
220 kv transmission lines)
S.N.

Tr. Line No. of Trippings

MAY15

No. of Trippings
FY 2015-16

Outage Hrs
MAY15

Outage Hrs
FY 2015-16

01.

TTPSPTPS

02

03

02:01

05:27

02.

TTPSBihar
Sharif

03

05

01:35

15:42

16

OUTAGE HOURS
ANALYSIS
of U#1 FOR mAy15

396:37 hrs. due to failure of Gen speed

measurement as problem in MOP.

OUTAGE HOURS ANALYSIS

of U#2 FOR mAy15

ZERO OUTAGE

Cumulative unit tripping details

S.N.

UNIT

No. of Trippings
MAY15

No. of Trippings
FY 2015-16

Outage Hrs
MAY15

Outage Hrs
FY 2015-16

01.

U#1

00

03

396:37

562:02

02.

U#2

00

03

00

113:33

19

BTL DETAILS
S.N.

UNIT

No. of BTL
MAY15

No. of BTL
F.Y. 2015-16

Outage hrs.
due to BTL
MAY15

Cumm. Outage
hrs. due to BTL
FY 2015-16

Loss in
MU/Rs. Cr.
May.15

Loss in MU/Rs.
Cr.
FY 2015-16

01.

U#1

00

00

00

00

00
00

00
00

02.

U#2

00

02

00

109:47

00
00

23.05
7.51
20

GEN.TARGET VS ACTUAL GEN.

DURING f.y. 201516(provisional
)
U#I
in (MU)

U # II
in (MU)

Stn. Target
(MU)

Actual
(MU)

APRIL

120

120

240

MAY

MAR

60
0
120
125
125
125
125
125
125
120
125

120
120
120
0
125
125
125
125
125
120
125

180
120
240
125
250
250
250
250
250
240
250

196.53
188.00

TOTAL

1295

1350

2645

MONTH

JUN
JULY
AUG
SEP
OCT
NOV
DEC
JAN
FEB

384.53

monthly TARGET FOR June15

Parameters

Unit

Annual Monthly
Target
Target
(2015-16) May15

Station
Actual
May15

Cum
FY 2014-15
Actual

Gen.

MU

2645

180

188.00

384.53

PLF

71.79

58.00

60.16

62.54

AVF

80

58

74.96

77.75

Sp. Oil con.

ml/ Kwh

1.0

1.0

1.035

1.246

APC

9.50

9.50

11.80

11.74

Heat Rate

Kcal/kwh

2500

2500

2793.86

2824.76

Monthly
Target
June15

22

PARTIAL Loss AND REASONS

Units
Total Gen. Loss in MU
Partial Loading in %

Sl. No
1
3
4

Major cause
Poor coal
quality
Less air
Unburnt in fly
ash

Unburnt in
Bottom ash
Feed water temp.
Eco. I/L

F.G. Temp in
APH O/L

For the Month, May - 2015

U#1
U # II
12.55
33.68
16.1

Station
46.23

21.56

Unit # I
Loss in MUs % Loss in PLF
3.93

2.52

3.44

2.20
1.14

1.78

19.74

Loss in MUs
11.37
9.7

Unit -# II
% Loss in PLF Total loss in Mus
7.28
6.21
3.00

13.14
6.46

2.57

4.99

4.68
0.63
0.98

4.01

0.51
0.8

Loss in Lakhs Rs

15.3
543.15
466.47
229.33
177.15

0.86

2.14

0.75

1.84

0.64

1.37

1.34
75.97

Condenser
pressure(Vac.)

0.67

0.43

1.17

0.24
0.37

65.32

1.00
48.64

8
9

0.20

0.11

0.49

Miscellaneous
(Make up water,
MS temp./pr.
Etc.)

0.31

Grid B.Down

0.267

0.17

0.23

0.15

0.5

Total

12.55

8.03

33.68

21.56

46.23

0.18
17.40
17.75
23
1641.17

HEAT RATE DEVIATION

(May 2015 ) CONT...
HEAT RATE: - Major Heat Rate deviations during the month of May. - 2015 (All HR Values are in Kcal/kwh)
09:20 For U # I & Dt.26/05/15. Time:- 09:30 For U # II.
Parameter :

Unit # I

Unit # I
HR

Unit # II

Unit # II
HR

Station

2500

Heat loss

2500

Heat loss

2500

Design Unit
HR at Full
Load 'O'
make-up
Design

Dt: 26/05/15Time:-

Value

Loss
equated
to HR

680

1mmHg
=+2
Kcal/Kwh

663

663

34

637

637

86

120

Final Feed
water Temp.
( Cent.)

243

1C=1.8
Kcal/kwh

217

217

46.8

206

206

66.6

113.4

RH Spray (%)

1%of
Msflow=
3Kcal/kwh

0.00

7.64

7.64

Flue gas
temp. at
APH Outlet
(%)

138

1C=0.92
Kcal/kwh

168.5

28.06

172

31.28

59.34

Factor
Unit Load
(MW)
Condenser
Vacuum
(mmHg)

Actual
173

172

165

Average

Actual

173

Average
157

171

173

HR Loss

157

24

HEAT RATE DEVIATION

(may 2015 )
Make up
water
(% MCR)

1.5

1%=6Kcal/kw
h

MS
Temperature
( C)

540

1C=0.5
Kcal/kwh

534

154

1Kg/cm2=1.0
Kcal/kwh

HRH
Temperature
( C)

540

Oxygen (%)

1.02

0.00

533

533.5

3.25

533

128

128

128

26

1C=0.5
Kcal/kwh

531

538

534.5

4.28

1 %=7.2
kcal/kwh

2.4

2.4

Unburnt in
BA (%)

1%more=3.9
kcal

9.83

Unburnt in
FA (%)

0.5

1% more =
15.6 kcal

Total HR
Loss

MS Pressure
(kg/Cm2)

Steam Flow
Total Heat
Rate

1.02

1.74

1.44

1.44

537

535

2.5

5.75

117

116

116.5

37

63

2.75

527

532

529.5

5.25

2.4

13.54

3.2

3.2

3.2

7.78

21.31

9.83

9.83

30.54

7.18

7.18

7.18

20.20

50.74

3.23

3.23

3.23

42.59

2.86

2.86

2.86

36.82

79.40

302.51

573

573

573

593

593

2666.00

1.74

227.52
593

2862.13

2793.86
25

DETAILS OF Oil Cons. For may 15 Cont

U#I
(KL)

U # II
(KL)

S.N.

Date

Details

1.

04/05/15

Mill 2B tripped on HP/LP pr./flow low. (C&I)

5.8

2.

05/05/15

Gun testing

1.9

3.

07/05/15

Unit lit up & S/D due to all oil pr. not developed

11/05/15

Unit lit up & S/D due to all oil pr. not developed

4.

5.

6.

7.

15/05/15

15/05/15

21/05/15

44.9

27.8

Lit up & stabilization after unit S/D due to problem in MOP.

52.9

Mill 1A tripped on reducer oil flow low.

3.9

Mill 2A tripped on HP/LP pr./flow low. (C&I)

21.9

DETAILS OF Oil Cons. For May.15

U # II
(KL)

S.N.

Date

Details

8.

21/05/15

Mill 2B tripped on HP/LP pr./flow low.

12.2

9..

21/05/15

C/O the mill from mill 2C to 2B.

4.2

10.

23/05/15

Mill 1C tripped on HP/LP pr./flow low.

11.

29/05/15

C/O the mill from mill 2A to 2B due to abnormal sound & heavy
vibration in DE side screw conveyer of mill 2A.

12.

29/05/15

Load falling sharply due to fdr. 2C gate was opened & heavy coal
dust leakage observed.

13.

31/05/15

U # I (KL)

4.7

2.0

8.9

FDF tripped on Motor brg./wdg. Temp. high & elvn. D,E,F tripped.

3.4

TOTAL

137.6

56.9
27

RESPONSIBILITY CENTRES FOR OIL CONS.OF MAY 15

S.N.

HEAD

OIL CONSUMPTION
(KL)

COST IN LAKHS
RS.

01.

TMD

125.6

59.33

02.

BMD

35.9

16.96

03.

C&I

31.1

14.69

04.

Gun testing

1.9
0.90

05.

EMD

00

LDO cost @ Rs.

47236.00/kl

00
Opn.

00

00

06.

CHP

00

07.

GRID

00

00
00

08.

CIVIL

00

00

HOT (15 KL)

00/00=00

00 (Extra)

WARM(30 KL)

00/00=00

00(Extra)

COLD(45 KL)

00/00=00

00 (Extra)
28

HYDROG EN CYLINDER STATUS

Report for THE MONTH of may15
S.N.

PARTICULARS

U#I

U # II

a.

Consumption of cylinders

129

305

b.

Average/day consumption

4.16

9.84

21

27

19/05/15

22/05/15

00

03

For 13 days

For 05 days
0

c.
Max. nos. on date
d.
Min nos. on date

e.

Nos. of CO gas cylinder

consumption

f.

CO gas filled stock

52

g.

H cyl in TG hall

186

h.

Total H cyl generation

428

186

29

FUEL & UNBURNT CARBON REPORT

Fuel Details & GCV of Coal during the month May 2015
Stock details

Description

Opening Stock

Receipt

Consumption

Closing Stock

Coal (MT)

52977.47

176495.60

149421.79

80051.28

LDO (KL)

432.704

317.982

194.50

556.186

DM Water (MT)

NA

Monthly Average GCV of Coal

As Fired Basis"

3503 kcal/kg

Un-burnt Carbon in Ash and Oxygen in flue Gas

Unit # 1

Units

Unit # 2

Max

Min

Max

Min

Un burnt Carbon in Fly Ash (%)

6.37

3.11

6.87

2.66

Un burnt Carbon in Bottom Ash (%)

13.51

8.55

18.64

7.18

Oxygen at APH A/B:: inlet/outlet (%)

U#1O Measurement(all)failed.

30

Sl No.

Equipment

Start Reading

Closing Reading

Running Hour

Inst. Air Compressor-1

98899

99111

212

Inst. Air Compressor-2

108327

108859

532

Inst. Air Compressor-3

Not Running

Not Running

Inst. Air Compressor-4

102754

103498

744

Service Air Compressor-5

92008

92742

734

108127

108340

213

97349

97915

566

Service Air Compressor-6

Service Air Compressor-7

Total

3001

MTP
PREVENTIVE MAINTENANCE CHART(MAY-15)
DEPTT

PM IDENTIFIED

PM DONE

PM CHECKLIST
SUBMITTED

PM %

BMD

110

110

110

100.00%

TMD

76

76

100.00%

DMP

61

55

90.16%

EMD

408

281

19

68.87%

C&I

112

86

86

76.79%

CHP ( Mech)

174

159

91.38%

Power House

941

767

215

81.51%

EQUIPMENT OUT > 15 days

( Status on 30.04.2015)

SL UNIT/ARE
NO
A

EQUIPMENT

DEPT

DATE

REMARK

APH/ECO

O2 Analyzer

C&I

3 years 2
month

COMM/C
HP

CHP SUMP PUMPS :9,11

EMD/CHP

1 year 4 month

Indent raised

CHP

ILMS 1&2
ILMS 3& 4
Sump pump 7,12

BMD
EMD/BMD
MECH

3 Years 1
month
1 years 1month
1 month

HQ

4
COMM/Cl.
WPH
SERVICE PUMP-1,
5
6
7

COMM/Cl. Fire Fighting make up pump

WPH
( Electrical Driven)
COMM/Cl. Fire Fighting make up pump
WPH
( Diesel Driven)
COMM/FF Hydrant PUMP-1 STATUS:
PH
motor not available

OPR

>1 Year & 11

months

Spare parts order

issued, material not
received

OPR

> 6 Years 1
month

File in HQ

> 6 Years

Fresh Indent to be
raised by OPG.

11Months

Fresh proposal to be
put up by EMD.

OPR
EM (F&S)

EQUIPMENT OUT > 15 days

( Status on 30.04.2015)

SL
NO

UNIT/AREA

EQUIPMENT

DEPT

DATE

COMM/FFP
H

Sump Pump 1, STATUS: NO

CHANGE

RAW water
Pp

10

Compressor

11

DM Plant

12

ASH
handling
plant

REMARK
Fresh indent to be
raised.

F&S

> 2 Years & 11 month

Raw water Pump 5C. Out of

service since 4.3.13.
Raw water pump 4C

EMD

2Years 1 Month

EMD

6 Months

Instrument Air Compressor no:3

EMD

11months

File for final approval

to MD

DG pump No-1
2DG pumps are running on
partial load)
D G Blower no-1
C&I instrument

EM
EM

2 months
3 months
8 month

EMD take up the work

RC water pump-A

EM

16 days

Work to be done within

15 days

File for approval to

GM

EM
C&I

MTP
BREAKDOWN Maint. CHART(MAY- 15)

Indent PROPOSALS (work + purchase)

FROM 01.05.15 TO 31.05.15 (01 Months)
01.05.15 to 31.05.15
SL No
1

Circle
BMD

Work

Purchase

Total

31,94,909

1,20,21,718

1,52,16,627

TMD

60,09,280

93,67,920

1,53,77,200

EMD

20,58,313

75,23,160

95,81,473

C&I

94,060

3,05,46,320

3,06,40,380

CHP

57,06,981

25,88,784

82,95,765

Civil

52,21,065

3,61,120

55,82,185

Op

4,93,177

25,27,854

30,21,031

Safety

4,93,000

4,93,000

HR

95,000

95,000

10

MTP

11

O&EE

12

C&M

20,000

20,000

2,27,77,785

6,55,44,876

8,83,22,661

6.55

8.83

TOTAL

In Crores

2.28

Indent PROPOSALS (work + purchase)

FROM 01.04.15 TO 31.05.15
01.04.15 to 31.05.15
SL No
1

Circle
BMD

Work

Purchase

Total

1,59,03,438

5,77,04,787

7,36,08,225

TMD

60,36,600

1,83,16,310

2,43,52,910

EMD

1,27,23,613

2,80,49,285

4,07,72,898

C&I

5,27,422

3,76,94,626

3,82,22,048

CHP

1,16,56,680

63,77,859

1,80,34,539

Civil

1,04,84,349

3,61,120

1,08,45,469

Op

56,32,121

31,31,382

87,63,503

Safety

1,98,925

9,82,000

11,80,925

HR

95,000

95,000

10

MTP

11

O&EE

81,666

81,666

12

C&M

20,000

20,000

6,32,44,814
6.32

15,27,32,369
15.27

21,59,77,183
21.60

TOTAL

In Crores

Indent PROPOSALS (work +purchase)

FROM 01.04.15 TO 31.05.15

Work Indent (May- 2015)

39

Purchase Indent (May- 2015)

40

BTL FOR FY 2015-16

02404II APR 10:55 Apr- 07:00 Apr- 13:00

-15
15
15

50:17

Eco Lower Bank

No of Joints: 67

070909II Apr- 11:15 Apr- 13:28 Apr- 22:54

15
15
15

59:39

Eco Lower Bank

No. of joints: 31

MANDATORY LICENCES
Sl.o

Particulars

Expiry

Responsi

Remarks

Date
31.12.2016

bility
O&E

Validity - OK

1.

Explosive License
for LDO

2.

Explosive License
for H2 Gas

30.09.2016

C&M

Validity - OK

3.

Boiler License
Unit-I

25.09.15

BMD

Validity - OK

4.

Boiler License
Unit-II

15.02.2016

BMD

Validity - OK

5.

HSD Pump

31.12. 2014

STORE

Processed

6.

Factory License

31.12. 15

SAFETY

Processed

7.

Pollution License

31.12. 15

SAFETY

Processed

8.

Fire Insurance

11.04.2015

C&M

Validity - OK

9.

Marine Insurance

11.04.2015

C&M

Validity - OK

10.

Weigh Bridge
(CHP-2 nos, 50T
each)

Jan 2016

CHP

Validity - OK
42

control & INSTRUMENTATION

Auto loops

EAST
1
Gland steam pressure control
2
MOT lube oil temp control
3
LPBP control
STATION C&I (DDC)
1
SH temp control
2
RH temp control
3
Burner tilt control
4
Ejector pr. control
5
Boiler drum level control
6
Furnace draught control
7
LP heater-2 level control
8
LP heater-3 level control
9
HP heater-5 level control
10
HP heater-6 level control
11
Hotwell level control
12
Deaerator level control
13
Deaerator pressure control
14
GSC min recirculation control
15
Mill level control
16
Mill classifier temp. control
17
PA header pressure control
18
Air flow control
19
Master fuel control

UNIT#1

UNIT#2

AIS
AIS
AIS

AIS
AIS
AIS

AIS
AIS
ANS
AIS
AIS
AIS
AIS
AIS
AIS
AIS
AIS
AIS
AIS
AIS
NA
ANS
ANS
NA
NC

AIS
AIS
ANS
AIS
AIS
AIS
AIS
AIS
ANS
ANS
AIS
AIS
AIS
AIS
NA
ANS
ANS
NA
NC

43

Auto loops

control & INSTRUMENTATION

UNIT#1

UNIT#2

HPBP/APRDS AND OTHERS

1

PRDS pressure control

AIS

AIS

PRDS temp control

AIS

AIS

HPBP auto control

NA

ANS

SADC control

NA

NA

HFO pressure control

AIS

AIS

24/27

23/27

UPS in service

2 out of 2

2 out of 2

Date of last boiler protection checking

15.05.15

01/02/14

Date of last turbine protection checking

15.05.15

01/02/14

TOTAL

Opacity metre of ID fan 2A path was recommissioned with the help of service engineer of Forbe`s
Marshal on dated 14/02/13
Legend:

AIS-Available & in service; ANS-Available but not in service; NA-Not Available; NC-Not commissioned.
44

FIRE
S.N.

FIGHTING/SAFTY equipments
Equipment

Nos.

Availability

Remarks

Hydrant pump
Mulsifire pump
Diesel pump
Sump pump
Jockey pump
Compressor
Mulsifier system of power transformer
Fire detection system
Mulsifier system of LDO pump house
Foam system of LDO pump house
Fire tender

2
2
2
2
2
2
4

one available
Both - available
available
one available
commissioned
commissioned
Not commissioned
Not commissioned
Manual available
Not commissioned
one available

isolationofalltappings
fromFFlines

Battarynotavailable

FF pipings/fittings are in very bad condition

One fire tender is 21 years old need

repalcement and second is about 13 yrs old.

Indent for fresh fire tender

Inthisconditionwemaynot
has been raised and file is
beabletoperformin
with HQ. Procurment may
exgenciesofmajorfireout.
be done on sos basis.

F F pump is being treated as service water pump &

coal spray pump

Civil wing to separate service

water line & CHP to make
arrangement for water sparay

Qty
398/25
20/150
396
67
206/35
20(5)

Last date of testing

Blanked
87

Next filling date

FittingsAvailable
118

Expiry Date

Processed

Remarks

S.N.
1
2
3
4
5
6

Portable Fire Cylenders

DESCRIPTION/TYPE
CO2,6.8/22.5kg
ABC,5/10kg
DCP,10kg
Watertype,9litre
Mechanicalfoamtype,9/50litre
Chemicalfoamtype,50litre
Fire Hydrant Details
No.ofpoints
215

Sl. No.

Particulars

Factory License

31.12.15

Processed for renewal

Approval awaited for increase

of manpower & Occupier
signatute

Pollution License

31.12. 15

Ash management / Ash water

45
discharge is a major concern

Environmental data
1. STACK EMISSIONS Sample date: 20.03.15
Sl.no
Unit/path
SPM
(Mg/Nm)
1
1A
99

1B
97

2A
92

2B
94

Standard
150
2. Ambiant Air
Sl.no
Location
SPM
(g/m)
1
DMPlant
233
2
Gusthouse
169
3
GCR
287
Standard
Industrial
500
Residential
200
3. Condenser Cooling Water ( 14.05.15)
Sl.No.
Parameters
U#1
1
pH
7.9
2
Temp
31

ResidualChlorine
Nil

4. DM water affluent Discharge

Sl.No.
1
2
3
4
5
6
7

Parameters
pH
Suspened solids
BOD
COD
Hardness
TDS
Iron

8.34
18.5
1.5
30
100
175
0.0370

SO2
(Mg/Nm)
128
123
124
126

Nox
(Mg/Nm)
30
29
24
26

CO
(%) v/v
0.14
0.145
0.165
0.145

SO2
(g/m)
46
43
57
120
80

RPM
CO
(g/m)
(g/m)
63
BDL
49
BDL
76
BDL
150
5000
100
2000
4. Boiler Blow Down
U#2
Sl.No.
Parameters
7.4
1
pH
32
2
TSS
Nil
3
oil/grease
4
Copper
5
Iron
6. Ash Dam Effluents
Sl.No.
1
2
3
4
5
6
7
8
9
10
11

Parameters
pH
TSS
Oil&Gr.
TDS
BOD
COD
DO
Copper
Iron
Zinc
Cr.

Flue gas
Temp(K)
430
426
391
411

Velocity
m/s
19
18.3
16.9
17.7

gas qty.
Nm/min
11493
11174
11243
11202

Nox
(g/m)
44
40
55
120
80

PB
(g/m)
BDL
BDL
BDL
1.5
1

RH
%

U#1
7.98
Nil
Nil
0.0061
0.0195

39-40

U#2
7.98
Nil
Nil
0.0061
0.0195

7.43

52

mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l

Nil
111
2.8
38
8.4
0.0024
0.2007
0.0704
BDL

46

ENVIRONMENTAL DATA

EnvironmentalIssuestobeaddressed

Sl.No.
1
2
3
4
5

Issues
Nox&SoxinstrumenttobeinstalledinU#1
O2AnalysersnotworkinginboththeUnits
OpacityMetersInU#2tobeinstalledatstack
Nox&SoxinstrumentinU#IInotworking
OpacityMetersInU#1tobeinstalled

Dept.
C&I
C&I
C&I
C&I
C&I

ActionPlan

TargetDate

DisplayofenvparametersatGate&Guesthouse

C&I

7
8
9
10
11
12
13

Waterinlet&outletFlowmeasurement
Ashwaterrecirculationsystem
SystemforDryAshutilization
Abondonminesforfutureashevacuation
CapacityraisingofAshDam
UsedlubricantManagement
Restrictinglubricant/Ashflowinwaterchannels

C&I
Civil
Civil
Civil
Civil
Stores
Mech

FirefightingIssuestobeaddressed

1
2
3
4
5
7
8
9

1
2
3
4

RevivalofFirefightingpumphouse
Revivalofmulsifiresystem
ProvidingApproachroadaroundcoalYard
IsolationofservicewaterfromFFline
CoalyardwateringlinefromFFline
Commissiongofmulsifiresystem
ProcurementofNewFireTender
ProvidibgBattaryinDieselFFpump

T/M
F&S
M-II
Civil
M-II
F&S
C&M
E/M

HR
All
civil
civil

CertificationofallPr.Vessels/pits/confinedspace

All

6
7
8

AutooperationofPaddelFeeders
RegularElectricalFlashovers
SafetymannualforTTPS

E/M&C&I
E/M
F&S

SafetyIssuestobeaddressed
HealthcheckupofallCHPworkmen
UsingPPEsbyallconcern
ManagingGrassatLDO/Dayoil/Dieselp/h
Grassmanagement

47

FINANCE SHEET (May-15)

F.Y.- 2015-16
COST OF GENERATION FOR THE PERIOD OF MAY 2015 (Provisional)
PARTICULARS (F.Y. 2014-15)

May-15

Up To

May 2015

60.16
188.00
22.18
0.87
149421.79
194.50
11.80
9.50
2790.03
47236.00

64.70
384.53
45.13
1.71
301189.02
479.10
11.74
9.50
2596.86
46312.50

%
MU
MU
MU
MT
KL
%
%
MT
KL

0.20

0.20

7821.46
15.64
7837.10
221.88
8058.98

38.34

38.34
1741.75
785.00
1576.00
450.00
11750.07
337.69

MU

PLF
GROSS GENERATION
AUXILARY CONSUMPTION( Plant)
COLONY CONSUMPTION
COAL CONSUMPTION
OIL CONSUMPTION
AUXILARY CONSUMPTION
AS APPROVED BY JSERC
RATE OF COAL (RS.)
RATE OF OIL (RS.)

TRANSIT LOSS(0.20% Approved by JSERC)

FINANCIAL DATA
(Rs. In Lacs)
COST OF COAL
ADD : TRANSIT LOSS @ 0.2%

COST OF OIL
TOTAL COST OF FUEL (A)
CHEMICAL COST
CAUSTIC SODA
FERRIC ALUM
OTHER CHEMICALS
TOTAL CHEMICAL COST (B)
O&M COST
(C )
DEPRECIATION (D)
INTEREST ON LOAN & PANEL INT(E)
LESS : NONTARRIFF INCOME (F)
TOTAL COST (A+B+C+D+E-F)
ENERGY EXPORTED
COST OF GENERATION OF THE ENERGY
EXPORTED(Rs.)

3.75

3.48 KWH

DO - INCLUDING COLONY CONSUMPTION (Rs.)

Operation Cost of Generation(Rs.)
AVERAGE BILLING RATE DURING THE REPORTING

3.73
3.37

3.46 KWH
3.1548KWH

4168.91
8.34
4177.25
91.87
4269.12

32.22

32.22
877.03
385.00
855.00
225.00
6193.37
164.95

FINANCE SHEET (May -15)

49

FINANCE SHEET (May - 15)

F.Y.- 2015-16
STATEMENT OF REPAIR & MAINTENANCE EXPENSES FOR THE PERIOD MAY 2015
(Provisional)
(FIGURES IN Lakh)
SL.NO. DEPARTMENT
ACTUAL EXPENDITURE ACTUAL EXPENDITURE TOTAL
CONTRACTOR MATERIAL
MATERIAL
CONTRACTOR
PAYMENT
COST

COST FOR
PAYMENT UP

FOR MAY
UPTO MAY
MAY 2015
TO MAY 2015
2015
2015
1
BOILER
14.47
34.56
35.39
70.63
106.02
2
TURBINE
6.03
6.86
108.54
13.22
121.76
3
ELECTRICAL
6.77
40.18
7.86
61.45
69.31
CONTROL &
5
33.59
11.18
45.08
23.02
68.10
INSTRUMENTATION
COAL HANDLING
6
115.63
50.15
134.62
125.38
260.00
PLANT
7
CIVIL
0.00
61.84
0.16
95.50
95.66
8
OPERATION
0.00
16.79
1.07
71.84
72.91
9
HR(ADM)
5.30
0.00
12.36
0.00
12.36
10 STORES
0.00
2.45
0.00
6.27
6.27
11 MTP
0.00
1.02
0.00
2.04
2.04
12 O& EE
0.00
0.00
0.00
0.00
0.00
13 HQ
0.00
0.00
0.00
0.00
0.00
14 CHEMICAL (OPG)
32.22
0.00
38.34
0.00
38.34
15 F&S
0.00
7.86
0.00
10.82
10.82
CIVIL ASH
16
0.00
0.00
0.00
0.00
0.00
EVACUATION
50

TOTAL
214.01
232.89
383.42
480.17
863.59

FINANCE SHEET (May - 15)

F.Y.- 2015-16
DETAILS OF OPERATION & MAINTENANCE EXP. UP TO MAY 2015 (Provisional)
(Rs. in
Lakhs)
HEAD OF EXPENDITURE
PAYMENT TO CONTRACTOR (ttps)

For May 2015

Up To May 2015

232.89

480.17

0.00

0.00

214.01

383.42

0.00

0.00

446.90

863.59

266.27

548.10

23.59

42.89

289.86

590.99

40.39

61.31

132.10

264.20

(3) TOTAL ADMN. & GENERAL EXP.

172.49

325.51

TOTAL O & M EXPENSES(1+2+3 C/Cost )

877.03

1741.75

PAYMENT TO CONTRACTOR (HQ)

MATERIAL EXP.
ADHOC PROVISION
(1) TOTAL R & M EXPENDITURE
ADD : EMPLOYEE COST ttps
ADD : EMPLOYEE COST HQ
(2) TOTAL EMPLOYEE COST
HQ ADMINSTRATIVE EXPENSES
TTPS ADMINSTRATIVE EXPENSES

51

HEALTHINESS OF STATION BATTERY SYSTEM

S.N.

01

Description
No of Batteries having specific gravity
beyond 1200/1210
a)220 V 110 Nos.
b)+ 24 V 52 Nos.
c) 24 V 26 Nos.

Unit-I

Unit-II

a) 109
b) 25
c) 13

a) 110
b) 52
c) 26
a)110
b) 52
c) 26

a)109
b) 25
c) 13

02

No. of Batteries having voltage above of 2.1V

03

Single Earth Fault in DC System (Y/N)

a) in 220V system

a)

04

Result of capacity test of batteries in % age with date

----------

---------

05

Voltage across total Battery Bank

a) 238 V
b) +27.0 V, -27.3 V
c) NA

in 220V system

a) 240 V
b) +27.5 V, - 27.1 V
c) +27.5 V, -27.0 V

Date of DC Emergency Lighting Checking / DG Set Trial Run

Description
Date of Dc Emergency Lighting Checking
Date of trial run DG set / frequency

Unit I

Unit II

08/04/15

08/04/15

Daily

Daily

Note: +24v DC 1B battery bank is not in service due to explosion in battery banks. Load on Battery bank-1A has doubled.

52

Electrical System
3.4.1 (a) Healthiness of Station Battery System of GCR
.
Description
1
2

Set-I

No of Batteries having specific gravity beyond

1195/1220
No. of Batteries having voltage above of 2.1 V

3
4

Single Earth Fault in DC System (Y/N)

Specific Gravity & Voltage checked by ORT
Co-ordinator

Result of capacity test of batteries in % age with date

Voltage across total Battery Bank

Set -II
Nil

Nil
Nil

Nil
No
No

No
No

Not Done

Not Done

236.39V

237.5V

3.4.1(c) Last Calibration Date of Energy Meters.

Meter Sl. No.

Line Description

Date of Calibration

WBB 03702

CW Transformer I

04-04-2014

WBB 03700

CW Transformer II

04-04-2014

WBB 03701

Station Transformer no. I

07-04-2014

WBB 03699

Station Transformer no-II

06-10-2014

WBB 03708

Pataratu Feeder (Export)

05-04-2014

WBB 03706

Bihar Shariff Feeder (Export)

05-04-2014

WBB 03703

Generator Transformer no.-I

05-04-2014

WBB 03704

Generator Transformer no.-II

05-04-2014

COAL HANDLING SYSTEM

Conveyer Utilization Factor (%)

Areas

Availability (%)
(May- 15)

Bunker Conveyer C-6A

Bunker Conveyer C-6B
Main Conveyor C-8A
Main Conveyor C-8B
Main Conveyor C-3A

93 %
92 %
92 %
84 %
91 %

Main Conveyor C-3B

97 %

Main Conveyor C-4A

Main Conveyor C-4B
Main Conveyor C-5A
Main Conveyor C-5B

94 %
83 %
81 %
96 %
CHP Equipment Availability (%)

Description

Availability
(%)

Remarks

Description

Availability (%)
Mech.- 100 %
Elect. - 0 %

Remarks
Motorised System not
OK. Manual OK

Primary Crushers (R.B.)

97

Flap Gates

Secondary crushers

98

Metal Detectors

0.00 %

Not OK (E/M)

Stacker Reclaimer

Dust Extraction System

0.00 %

Not OK (E/M)

Conveyers R/P

91

Ventilation system

Magnetic Separator

00

R/P Running Path

Vibrating Screens

88

Paddle Feeders

98

5.00 %

Only 2 nos. available

(RH-3) out of 36 nos. in
R/P.

54

COAL HANDLING SYSTEM

R/P Running Path
3) Conveyor Belt Replacement : Nil
4) Belt jointing & Rubber Lagging in pulleys:
(i) Cold Belt jointing done in conv. 4B, 5A & Conv.-8B

Conveyor Status
Protection

In service (%)

Pull Cord

80.00 %

Belt Switch (Belt Sway switch)

Isolated from service.

Zero Speed

25.00 %

Note: Issues in CHP System:

(1) Zero speed switches not working in conv. 8A/B, 4A/4B, 5A/5B & & Belt Feeder-1 & 8.
(2) Pull cord system not working in conv. 8A/B, 4A/4B and 5A/5B.
(3) Roof cleaning & drain pipe repairing works is needed in all the building in CHP area.
(4) Lighting along the running conveyor from RH-3 to Bunker Floor is very poor.
(5) ILMS: 3 & 4. Electrical problem/ Mechanical side.
(6) Bunker floor: Ceiling fans not available. Toilet not available. No adequate arrangement for dirking water.
(7) Ventilation fan-7A is under permit.
Track hopper issues:
(1) Paddle Feeder 2 and 3 to be made ready from electrical side.
(2) Ventilation fans are to be commissioned from EM & MM side.
(3) Lighting along the conv.-1A/1B, 2A/2B and conv. -7 very poor.
(4) P. A. System not available.
55

Dozer oil consumption during month

MAY-15
Sl.
No.

Dozer No.

Running
Sp Oil Cons.
Diesel Cons.
Hours
(Ltr./Hr)
May-15
May-15
May-15

Sp Oil Cons. SOC (Ltr./MT) of Coal feeded

(Ltr./Hr)
coal feeded) (MT) May-15
(CHP Control
April-15
May-15
Room)

BD355(New)

348.30

15210.00

43.67

43.67

BD155-IV

297.70

11210.00

37.66

37.71

Total:-

646.00

26420.00

40.90

40.90

292.90

4515.00

15.41

15.47

0.157

Caterpillar(hired)
5

168801

M/sS.Enetrises

Poclain(Hired)
M/sMadhuSaw

0.047
221.00

3425.00

15.50

15.46

Total:-

513.90

7940.00

15.45

15.46

Grand Total

1159.90

34360.00

29.62

0.204

56

O & M issues (HQ matters)

S.N.
DESCRIPTION OF WORK /
PROCUREMENT

DEPT.

Restoration of 33 KV
01. TTPS- Kathara line
FILE NO: W158/EMD

EMD

02. Procurement of Fire Tender

Fire&
safety

03.

Procurement of New
Dozers(BD-155)

CHP

TARGET
DATE

PREVIOUS STATUS

File in HQ.

Techno-commercial
part opened on
23/03/15.CS is being
prepared.

Price part opened on

11/02/15.

CURRENT STATUS

NIT will be invited

shortly.

Sent to A/C for CS

vetting.

TC meeting is to be held.

57

O&M

issues

(HQ

matters cont)

S.N.
DESCRIPTION OF WORK /
PROCUREMENT

04.

05.

Construction of Roof of
Ash Handling Plant

Procurement

of

6.6. kv

16

nos. New Bkr. By BHEL

06.

Implementation of ERP-SAP

07.

Procurement of Event Logger for

GCR Supply, E & C of Bus Bar
Protection System

DEPT.

TARGET
DATE

PREVIOUS
STATUS
T/C meeting held
on 14.02.15,

CIVIL

F.C.to be obtained
before issue of
W.O.

EMD

C&I

EMD

15 March
16.

CURRENT STATUS

Awaiting for final

approval from BOD of
TVNL before placing
W.O.

Sent to CS
vetting on
16.02.2015

TC reqd.

TC reqd.

Work to be started from

18th may.

P.O.issued vide
order no.
062/2014-15
dated 24.02.15

Approval of drawing
awaited.
58

O & M issues (ttps) Cont

S.N. DESCRIPTION OF WORK

Commissioning of Boiler
1.
Lift in U1&2

DEPT.

TARGET
PREVIOUS STATUS
DATE

W.O validity
extension reqd. from
HQ.

HQ

Procurement of
spares for
Matter referred to2.
CHP/EMD 1 month
E/M-II
auto coal sampler in CHP

3.

Restoration
light

of

chimney

EMD

cleaning and painting of

4.
chimney

CIVIL

5. Revival of SWAS of Unit no.#1

C&M

5. SF-6 Accumulator in GCR

EMD

31.5.14.

10 days

File in contract-II

CURRENT STASTUS

Disputed.

Budgetary offer
awaited from Rohan
Engg.

Inquery to be
issued

File in contract-II

Inquery to be
issued

Fresh proposal to
be done.

Old one to be
cancelled.
Offer received ,file
in purchase.
59

THANK YOU