Sie sind auf Seite 1von 30

Module 1 - 1

Module 1

Welding
Inspection and
Certification
Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 2

Introduction - 1 of 2

Increasing Need for Weld Quality


Safety Issues
Jurisdiction and Statutory Regulations
Competition
Less Conservative Designs

Inspector - Primary Responsibility to


Ensure Weld Quality

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 3

Introduction - 2 of 2

The Welding Inspector Must Have:


Training and Experience
Broad Knowledge and Skills
Certification

AWS Certification - QC1-96


Visual Inspection Only

One Approach to Training is WIT

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 4

AWS QC 1 - 96
Visual
Inspection
Only
Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 5

Welding
Inspection
Technology
(WIT)

Am

e r i c a n

We

l d i n g

o c i e t y

WIT Course Modules - 1 of


2

Module 1 - 6

1
2
3
4
5

Welding Inspection & Certification


Safe Practices for Welding Inspectors
Metal Joining and Cutting Processes
Weld Joint Geometry & Symbols
Documents Governing Welding
Inspection and Qualification

Am

e r i c a n

We

l d i n g

o c i e t y

WIT Course Modules - 2 of


2

Module 1 - 7

6
7
8

Metal Properties and Destructive Testing


Metric Practice for Welding Inspection
Welding Metallurgy for the Welding
Inspector
9 - Weld and Base Metal Discontinuities
10 -Visual Inspection & other NDE Methods

Am

e r i c a n

We

l d i n g

o c i e t y

Body of Knowledge - 1 of
2

Module 1 - 8

Welding Inspection
ANSI/AWS A1.1 - Metric Practice Guide for
the Welding Industry
ANSI/AWS A2.4 - Standard Symbols for
Welding, Brazing, &
Nondestructive
Examination
ANSI/AWS A3.0 - Standard Welding Terms &
Definitions

Am

e r i c a n

We

l d i n g

o c i e t y

Body of Knowledge - 2 of
2

Module 1 - 9

ANSI/AWS B1.10 Guide for the Nondestructive


Inspection of Welds
ANSI/AWS B1.11 Guide for the Visual
Inspection of Welds
ANSI/ASC Z49.1 Safety in Welding, Cutting, &
Allied Processes
ANSI/AWS QC1:96 - Standard for AWS Certification
of Welding Inspectors

Am

e r i c a n

We

l d i n g

o c i e t y

Who Is the Welding


Inspector?

Module 1 - 10

A responsible person who:


Determines Weld Quality to a
Specification
May be an overseer of others
May be a inspection and test
specialist
Or, a combination of the above

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 11

The Welding Inspector


A Person Who Brings KASH to the
Job.

Knowledge
Attitude
Skills
Habits
Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 12

Knowledge
Of Drawings
Of Codes, Standards, &
Specifications
Of Welding Terms
Of Welding Processes
Of Testing Methods

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 13

Professional Attitude
Fair
Impartial
Consistent
Commitment

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 14

Skills
Inspection Experience
Welding Experience
Training in Welding Metallurgy

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 15

Habits
Record keeping
Physical condition
Good vision

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 16

Ethical Requirements
Common Sense
Honesty
Integrity

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 17

Public Statements
Avoid if Possible
Never for Personal Publicity
Get Legal Advice

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 18

Effective
Communicati
on is often
the Key to
Avoiding
Errors
Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 19

The Welding
Inspector
Must
Communicat
e With
Various
Groups
Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 20

NDE Personnel
The Welding Inspector Must Have:
Knowledge of NDE Methods
Knowledge of NDE Certifications, e.g.,
ASNT
AWS
EN
Local Statutory Codes and Standards

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 21

ASNT
Recommende
d Practice for
Certification
of NDE
Personnel
Am

e r i c a n

We

l d i n g

o c i e t y

AWS CWI & NDE


Certification

Module 1 - 22

AWS Programs available through


Moody:
SCWI, CWI, CAWI
PT, MT, UT, RI

Contact Moody for more information

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 23

AWS QC 1 - 96
Study
Reference

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 24

Experience Required
SCWI
CWI
CAWI

Am

15 years minimum
5 years minimum
2 years minimum

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 25

CWI and
CAWI Wallet
Cards

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 26

CWI Exam

A- Fundamentals - 2 hrs.
150 questions closed book

B - Practical - 2 hrs.
46 questions, measurements, calculations

C - Code - 2 hrs.
46 questions, open book

Am

e r i c a n

We

l d i n g

o c i e t y

Code Options for CWI


Exam

Module 1 - 27

AWS D1.1 - Structural - 98 or 00


Edition
AWS D1.5
- Bridge 95 or 96
Edition
AWS D15.1 - Railroad 93 Edition
API 1104
- Pipeline 19th
Edition

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 28

Exam Success
Must Pass All Three Parts With:
72% Minimum for CWI ( 71.7% )
50% Minimum for CAWI

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 29

AWS A 3.0
Study
Reference

Am

e r i c a n

We

l d i n g

o c i e t y

Module 1 - 30

Am

e r i c a n

We

l d i n g

o c i e t y

Das könnte Ihnen auch gefallen