Beruflich Dokumente
Kultur Dokumente
IN
METAL STAMPING
INTRODUCTION
A wide verity of problems can be encountered in the use of
different dies
Many caused by improper press selection
Or poor alignment, poor manufacturing, and poor design, etc
Some common die problems, their causes, and suggested
remedies
CLASSIFICATION
Cutting dies
Forming dies
Drawing dies
CUTTING DIES
1. Burring Of Stamping
Cause
Remedy
Improper clearance
Cause
Remedy
Faulty hardening
Cause
Remedy
Binding of stripper
Sloppy fit of stripper to punch
Cause
Remedy
Insufficient clearance
Cause
Remedy
Cause
Remedy
Cause
Remedy
Cause
Remedy
Cause
Remedy
Cause
Remedy
Cause
Remedy
Material characteristics.
Cause
Remedy
Incorrect clearance.
Excessive lubricant.
Magnetize punch.
Check magnetization.
13. Miscuts
Cause
Remedy
Poor feeding
14. Misfeeds
Cause
Remedy
No proper stoppers
Proper piloting
Remedy
Over bending
Offset on punch
Proper bottoming
Cause
Remedy
Impurities in material
3. Wrinkling
Cause
Remedy
Use homogeneous
material
4. Puckering
Cause
Remedy
5. Tearing
Cause
Remedy
Use lubricant
6. Fracturing
Cause
Remedy
7. Orange Peel
Cause
When metal is stretched, it loses the
shiny surface produced by rolling.
Stretching causes the surface to
become dull and in severe cases quite
rough.
Large grain size means more
possibility of getting orange peel-effect.
Most frequently occurs on the lower
cylindrical wall where tension is high.
Remedy
Expensive polishing or buffing could be
used to compensate this kind of defects
Other alternatives would be to use metal
having smaller grain size
8. Thinning
Thinning
Cause
Remedy
Insufficient clearance
9. Burnish Marks
Cause
Remedy
Insufficient clearance
Optimum polish
11. Necking
Cause
Strain ratio is more on stock material
Non uniform force
Blank development is too small
Remedy
Use draw beads
Anneal the part before draw
Use homogenous material
Proper punch and die radius
Cause
Non-uniform yielding of the metal due
to trapped gases within the metal.
Rim steels are responsible for this
defect
The lines in figure may disappear as
drawing continues
Remedy
Aluminum killed steels are free of this
defect
13. Pitting
Cause
Remedy
14. Scratching
Cause
Remedy
Better or higher-pressure
lubricants
Quality steels should be
punches
More frequent polishing of
the die will prevent severe
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