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BFF1113
Engineering
Materials
LECTURE 1
NOOR MAZNI ISMAIL
FACULTY OF MANUFACTURING ENGINEERING
6/30/15
Contribution of
assessment
1) ASSIGNMENTS
2) TEST 1
3)
3) TEST
TEST 2
2
4) FINAL
4)
FINAL
EXAMINATION
EXAMINATION
6/30/15
DISTRIBUTION
(%)
REMARKS
30 %
30
30 %
%
40 %
40 %
Course Guideline:
1.
2.
3.
4.
5.
6.
7.
8.
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10.
11.
12.
13.
14.
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14.
Introduction to Materials
Fundamental of Materials Engineering & Manufacturing
Bonding and Properties
Crystal Structures & Properties
Imperfection in Solids
Mechanical Behavior, Testing, and Manufacturing Properties of Materials
Physical Properties of Materials
Failure, Corrosion & Degradation of Materials
Metal Alloys
Phase Diagram
Phase Transformation Heat Treatment
Processing and Application of Metals
Structure and Properties of Ceramics
Applications and Processing of Ceramics
Structure of Polymeric Materials
Characteristics, applications, and Processing of Polymeric Materials
Composites
6/30/15
Introduction to Materials:
1. Materials Overview.
2. Materials Science and
Engineering
3. Classification of Materials
1. Materials Overview.
2. Materials Science and Engineering
3. Classification of Materials
Materials
Materials in
in our
our live
live
Electronic
Electronic&&Electrical
Electrical
Mechanical
Mechanical
Chemical
Chemical
Civil
Civil&&Structural
Structural
Infrastructure
Infrastructure&&Transportation
Transportation
Aerospace
Aerospace
Military
Military
Telecommunications
Telecommunications
Entertainment
Entertainment
Vacuum Tube
Transistor
(BJT)
MOSFET
IC & CMOS
Traditional
woodsteelconcretepoly
mer composite (made of
layers of glass fabric +
resins)
Advantages of Polymer
Composites
1) won't rust, or corrode
2) require no preservatives
3) light-weight, lighter
than aluminum, wood,
steel or concrete.
4) the lowest possible total
installed cost
Case Study:
The Space Shuttle Challenger Accident
Tragedy
On the morning of January 28, 1986,
the space shuttle Challenger blasted
off from the Kennedy Space Center in
Florida.
All Seven crew members died in the
explosion.
Why?
which blamed on faulty in the jointembrittlement of rubber O-rings
Case Study:
Titanic
Evolution of Materials
Prehistoric
MATERIALS
Stone
Age
Bronze
Age
Materials Alloy of
copper
existing
in nature.
stone,
wood,
clay
ENGINEERING MATERIALS
Iron
Age
(Industrial
Revolution)
Minimum
material
processing.
Produce better
material
properties to
those occurring
naturally
Iron, steel, other
metals.
Electric
Age
(Silicon
Age)
Designe
Nano
d
Material
Material
Age
s
Advance
Age
composites
Surface
treatment
Artificial layered
Prehistoric
Stone, clay, wood
Stone Age
Bronze Age
Bronze (Cooper + tin + zinc)
The time in the development of
any human culture
Before introduction of iron, when
most tools and weapons were
made from bronze
Iron Age
Marks the period of development of
technology replacing bronze as the
basic material for tool implemention
and weapon
Last stage of the archaeological
sequence
I.J. McColm, Special ceramic for modern applications: which? Why? How? in Ceramic Processing, R.A.
Terpstra, P.P.A.C. Pex, and A.H. De Vries Edns, Chapman & Hall, 1995.
1. Materials Overview.
2. Materials Science and
Engineering
3. Classification of Materials
Materials Engineering
Engineer ingeneur
Pick Application
2.
Properties
3.
Material
IMPORTANT
Properties
Performance
How do these components interrelated?
Electron within
individual atoms and
interaction with their
nuclei
Organization of atoms
or molecules relative to
one another
Direct observation
using microscope tools
Viewed by naked
eye
Arrangement
of its internal
components
Subatomic level
Atomic level
Microscopic level
Macroscopic
level
Material: Conductor
Stimulus: voltage
Response: Electric Current
PROPERTIES
Mechanical
Electrical
Thermal
Magnetic
Optical
Deteriorative
Property
Stimulus
Response
Mechanical
Applied load
or force
Deformation
Electrical
Electric field
Conductivity
Hardness (BHN)
600
500
400
(c)
(a)
(b)
4m
300
200
30m
30m
100
0.01 0.1
30m
1
10 100 1000
Cooling Rate (C/s)
Optical property
Transmittance:
polycrystal:
low porosity
polycrystal:
high porosity
Change of Properties
Heat Treatment
Structure
Structure
Properties
Properties
What is Performance?
Tetrahedron Interrelationship:
Car body What is the right material
to use?
What is the strengthPerformance
Structure
Microstructure, What
features of the structure
limit the strength?
to density ratio?
How can
aerodynamic
Process
car chassis
be formed?
Property
High level of toughness and formability
TOPIC CONTENTS
1. Materials Overview.
2. Materials Science and Engineering
3. Classification of Materials
Class of Materials
Solid
SolidMaterials
MaterialsClassification
Classification
Metal
Composite
Ceramic
Polymer
METALS:
CERAMICS:
POLYMERS:
COMPOSITES:
Biomaterials
Smart Material
Materials of the future
Nano-engineered
Material
Nano-material
SEMICONDUCTORS:
SMART MATERIALS:
NANO-ENGINEERED MATERIALS:
End
Endof
ofTopic
Topic11
Summary
Use the right material for the job.
Understand the relation between properties,
structure, performance, and processing.
Recognize new design opportunities offered
by materials selection.
QUIZ
Nickel base superalloys are used in
Excellent mechanical
strength, creep
resistance at high
temperature, good
surface stability,
corrosion and oxidation
resistance
END OF LECTURE 1
Thank you