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PRODUCTIVITY
M.P.Jayakumar
Senior Deputy General Manager
Human Resource Development Centre
Bharat Heavy Electricals Ltd., Tiruchirappalli 620 014
Email: mpj@bheltry.co.in
WELDING ECONOMY &
PRODUCTIVITY
• Time Study
• Production Study
• Work sampling
• Analytical Estimation
• Synthesis from Standard Data
• MTM-PMTS
• METHOD STUDY SHOULD
PRECEDE WORK MEASUREMENT
STANDARD TIME
Standard Time for a welding operation is the
amount of time that the qualified, properly
trained and experienced welder should be take
to perform a specific welding operation under
specified conditions under normal performance.
• OBSERVED TIME * RATING FACTOR = NORMAL
TIME
• NORMAL TIME + ALLOWANCES = STANDARD TIME
• FATIGE ALLOWANCE, PERSONAL NEEDS AND
DELAYS.
• STANDARD TIME WILL BE CALCULATED BY
BREAK DOWN OF VARIOUS ELEMENTS IN
WELDING.
ELEMENTS OF WELDING OPERATION
Introduction:
• In this method, arcing time, welding time,
requirement of welding consumables etc.
or to be estimated based on the data from
• Direct Time Studies and
• Welding information like are time, rate of
deposition, current etc. normally available
in electrode manufacturer’s literatures and
catalogure.
ANALITICAL CALCULATION
• Analytically calculated times do not completely
replace direct time studies. However, they have a
number of advantages like :-
• They reduce the number of studies that must be
made.
• They can be used for predicting costs, schedules
and delivery periods while estimating and quoting
the firms offer.
• Analytical calculations are economical to apply
for obtaining Time Standards for a wider coverage
of operation in the plant.
ANALITICAL CALCULATION
• Whenever new sizes or new edge preparation
etc. is being introduced, estimates could be
made with accuracy and consistency without
waiting for the job to be taken-up for production.