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R eport on Industrial Training held at

Construction site of BL KASHYAP & SONS


LTD.
(SHOPPING MALL- EARTH ICONIC,
GURGAON)

Training Period : [June 16, 2014 July 31, 2014]


Submitted to: Prof. Yojan Sharma

Submitted By: Adarsh

Rajput
B. Tech. Civil

CO R PO R ATE O V ER V IEW

Founded in 1978 as a partnership firm, BLK owes its success to B L


Kashyap, a veteran construction professional. It was his vision to
create an organization that would be admired and sought out for its
professionalism and quality of work. This inspiration is still alive in our
work ethic and forms the foundation of our success.
Incorporated as a limited company in 1989, BLK is now promoted by
his sons Vinod Kashyap, Vineet Kashyap and Vikram Kashyap, and
managed by a team of management and industry professionals.
Today, BLK is one of India's most respected construction and infrastructure development companies with a pan India presence. Our
service portfolio extends across the construction of factories and
manufacturing facilities, IT campuses, commercial & residential
complexes, malls and hotels.

D ETA ILS A B O U T TH E PR O JECT

We have been assigned BL Kashyaps contruction site of Sector 71, Fazilpur,


Gurgaon for field study by the company. The project is a shopping mall and
offices developed by BL KASHYAP & SONS LTD. The client is Earth Iconic.
About
Billed as the King of Property, Earth Iconic has arrived in a big way in Gurgaon
to redefine the skyline and redraw the lines of excellence in the increasingly
popular Live Work Shop Play concept that has gripped the fancy of the new
generation of workforce living in the metropolitan cities of India. Putting it
differently, Earth Iconic is a distinct mixed-use development envisioned with a
convenient courtyard based retail base, office space, ready to move-in
serviced apartments and lots more. It integrates technology with functionality
and builds a strategic focal point for corporate and retail giants. With an
exciting mix of development, this fabulous retail-office-studio destination will
offer range and diversity to thousands of visitors every day. Add to this a 12%
commitment amount per annum + capital appreciation, the property turns
out as a lifetime opportunity to invest.

Earth Iconics meticulous planning includes all the comforts, luxuries and
privileges you could ask for. Have a refreshing swim, relax over a cheerful
meal at the caf, enjoy a rigorous workout at the gym, or surrender to the
serenity of yogic meditation all in the comfort of your own privileged world.
Iconic is the perfect venue to relax and unwind. Set around an attractive open

DETAILS OF STUDY
SEQUENCE OF STRUCTURE WORK
1)Site Clearance
2)Demarcation of Site
3)Positioning of Central coordinate ie (0,0,0) as per grid plan
4)Surveying and layout
5)Excavation
6)Laying of PCC
7)Bar Binding and placement of foundation steel
8)Shuttering and Scaffolding
9)Concreting
10)Electrical and Plumbing
11)Deshuttering
12)Brickwork
13)Doors and windows frames along with lintels
14)Wiring for electrical purposes
15)Plastering
16)Flooring and tiling work
17)Painting
18)Final Completion and handing over the project

Site Clearance
The very fi
rst step is site clearance w hich involves rem ovalof grass and
vegetation along w ith any other objections w hich m ight be there in the
site location.

Survey and Stake O ut Footprint


This step is generally com pleted by a professionalsurveyor
w ho w illcom e out and determ ine the appropriate distances
from the property lines.This ensures that the building w ill
start out correctly and to code.The corners of the building
w illbe m arked using surveyors stakes.Then the surveyor
w illplace of s
fet stakes about tw o feet out from the
surveyors stakes.The digging for the foundation w illbe
done using the of s
fet stakes as the guides.This allow s for
extra room so the exterior foundation w alls can be w orked
on.

Excavation
H ow To B uild a B uilding Foundation
A structuralengineer w illbe needed to determ ine the depth
of the excavation.A llsurface soilneeds to be rem oved to
expose the soilthat is com pacted enough to bear the w eight
of the building.The depth w illvary per building.The top of
the footing m ust be below the frost line as this prevents the
concrete from cracking w hen the freeze-thaw cycle occurs in
the soilsurrounding the building.

Footings
Isolated Footing
A footing is a poured concrete pathw ay thatis used to spread the w eightofthe building from the foundation w alls to the soil.They are w iderthan the
foundation w alls thatthey are supporting and form the perim eterofthe building.In som e instances,there are additionalfootings added inside the
perim eterto supportload-bearing w alls.

Sub Slab
G enerally,plum bing lines are run from the street to the
buildings basem ent by going over or even under the
footing.This is even the case for buildings that have their
ow n individualsew age facility or drain fi
eld.These lines are
covered w ith a poured concrete slab.

EXCAVATE
This is w here a piece ofearth-m oving equipm entdigs the hole foryourfoundation,and,ifyou w illhave one,yourbasem ent.

FO O TIN GS
This is the structure w here the house interfaces w ith the earth thatsupports
it.Allofthe w eightofthe hom e rests on the footings.

FO U N D ATIO N
The foundation is the w allon w hich the fi
rst fl
oor rests.It m ay be short - if you
w illhave a craw lspace,or tall- if you w illhave a
basem ent.
W ATER PR O O FIN G A N D FO U N D ATIO N D R A IN
A w aterproofi
n g m aterialor m em brane (or both) is applied to the foundation
w alls w hich w illbe below grade to m inim ize w ater accum ulating in the
basem ent or in the craw lspace.Foundation drains run along the footings and
rem ove w ater accum ulating in that area.

SEW ER A N D W ATER TA PS

If you are connecting to m unicipalw ater and sew er,this is


w here the pipes are laid to the house and actually connected
(tapped into) the w ater and sew er m ains.
10.B A CK FILL
Pushing the excavated dirt into the hole next to the foundation
w allaround the house (inside and out).This is a good tim e to
establish the necessary drainage aw ay from the house at the
foundation w all.

SLA B PLU M BIN G


A ny plum bing that needs to go into the basem ent fl
oor is installed here.
SLA B O R BA SEM EN T FLO O R
The slab is the concrete basem ent fl
oor.It is poured at this point.In
som e parts of the country,plans m ay callfor a structuralw ood fl
oor
(m ore on this later).N ow is w hen it w ould be installed.

SH U TTER IN G A N D SCA FFO LD IN G


The term SH U TTER IN G or FO R M W O R K includes allform s,m oulds,
sheeting,shuttering planks,w alrus,poles,posts,standards,leizers,VH eads,struts,and structure,ties,prights,w alling steelrods,bolts,
w edges,and allother tem porary supports to the concrete during the
process of sheeting.

D ESH U TTER IN G
D eshuttering period relates to the m aturity of concrete and depends on
the am bient tem perature.Form s shallnot struck untilthe concrete has
reached strength at least tw ice the stress of w hich the concrete m ay be
subjected at the tim e of rem ovalof form w ork

B R ICK W O R K A N D B LO CK W O R K
Bricks and blocks are com ponents of durable m asonry construction in
w hich uniform ly shaped individualunits are laid in courses w ith m ortar
as the bed and binding m aterial.They consist of high m ass m aterials
w ith good com pressive strength form ed into units that can be lifted and
handled by a single w orker.M aterials used can includebrick,stone(e.g.
m arble,granite,travertine,lim estone),m anufactured stone,concrete,
glass,stuccoandtile.
Brickw ork is usually left exposed for its aesthetic qualities and blockw ork
is usually rendered,but m ost bricks and blocks can be used as facing
m aterials or given a render coating.

FRA M IN G ,W IN D O W S,A N D EX TERIO R D O O RS


Thefl
oors,w alls,ceiling ,androofare the focus of this construction activity.The fram er
usually installs thew indow sand exteriordoors.

EXTERIOR SIDING AND TRIM


W hateveryoure using -brick veneer,siding,stucco,etc.-here isw here itgetsdone.
GARAGE DOOR AND EXTERIOR LOCKS
Som e people w aituntilthe end to getthe garage doorin.Butw e think having itin place createsa good place to store m aterialsand equipm entduring construction.Installing the exteriorlocks m eansthatthe w holehouse issecure.

STA IR S
G et these in now so that the subs w orking inside can get from one fl
oor
to the other w ithout depending on ladders.
R O U G H H VA C
The H VA C (heating,ventilation,air conditioning) sub is the fi
rst of the
three m echanical subs (plum bing,electrical,H VA C) to com e to the job.
H e w illinstallthe duct w ork for your H VA C system and possibly the
furnace.H e com es fi
rst because the stuf fhe puts into the w alls is the
biggest and m ost infl
exible

RO UGH PLUM BING


Nextcom es the plum berto installhis pipes.
RO O FING
W ith plum bing and HVAC ventpipes through the roof,the roofercan installthe roofi
ng .

R O U G H ELEC TR IC A L
C od es call for th e h ou se to b e d ried in b efore th e w irin g
is in stalled . W ith th e exterior w in d ow s an d d oors in p lace
an d th e roof on , its tim e. For rou g h s, th e electrician w ill
p u t in th e b oxes (sw itch , ou tlet, an d lig h tin g ) an d w ill p u ll
th e w ires in to th em . C ab le, telep h on e, sp eakerw ires, etc.
are also in stalled at th is p oin t.

ELECTR IC & G A S M ETER SET


W ellneed these in place to get som e heat in the house for the dryw all
installation.
G U TTER S A N D D O W N SPO U TS
Its good to get the w ater aw ay from the house as soon as possible.
EX TERIO R PA IN T
M any surfaces on the outside need to be protected from the elem ents.So
youllw ant to paint as soon as is practical.
IN SU LATIO N
O nce everything else is in the w alls and rough inspections are com pleted,its
tim e to insulated your hom e.
TEM PO R A RY H EAT
W ith the m eters set (above),the H VA C sub can get som e tem porary heat in
the house.This w illbe criticalfor getting the dryw alljoint com pound (m ud) to
dry in a tim ely fashion.The carpet sub also needs a w arm hom e so that the
carpet is installed at a tem perature com parable to norm alliving conditions.

D RYW A LL
Som etim es called Sheetrock . This w illbe hung (nailed orscrew ed to the w allstuds and ceiling joists),taped (atthe
joints),and m udded (jointcom pound applied)...after the in-w allplum bing,H VAC,electricals,and insulation
have been inspected!

CA BIN ETS
IN TERIO R D O O R S A N D TR IM
The trim m aterials installed here m ay include the doorcasing,base m ould,w indow stooland apron,w indow casing,chairrail,
crow n m ould,built-in cabinets,stairrailing parts,and others.This step also includes hanging the doors.

PA IN T A N D W A LLPA PER
The fi
rstcoatofpaintis usually sprayed.W E Getitin before the hard w ood fl
oors are installed.

H A R D W O O D FLO O R S
Now its tim e to installhardw ood fl
oors.

CO U N TER TO PS
Countertops are next.this m ay involve a diff
erentsub than the one w ho installed the cabinets.

V IN YL A N D CER A M IC TILE
Vinylfl
oorcoverings and ceram ic tile are installed.Tw o diff
erentsubs.Probably should have m ade these tw o diff
erentsteps,
butIw as trying to m ake itcom e outto an even 50!

SA N D A N D FIN ISH W O O D FLO O R S


This is the fi
rstoftw o fi
nishes.The lastis done justbefore you m ove in.

A PPLIA N CES A N D SPECIA L EQ U IPM EN T


This w ould include allofyourm ajorappliances-w asher,dryer,range,oven,refrigerator,as w ellas any otherspecial
equipm entyou have specifi
ed.

FIN ISH ELECTR ICA L


Here is w here the electrician com es back to installthe sw itches,outlets,lightfi
xtures,ceiling fans,
doorbells,etc.He w illalso hook up the appliances,furnace,airconditioner,doorbell,and so forth.

FIN ISH PLU M BIN G


The plum berw illinstallthe sinks,lavatories,
toilets,and allthe faucets.

FIN ISH H VA C & FIN A L H EAT


Yourheating sub w illinstallthe registers and getthe furnace and airconditioning running properly.

SH O W ER D O O R S A N D M IR R O RS
Installshow erdoors.Hang m irrors.

CA R PET
H A RD W A R E A N D SCR EEN S
Typically,this is door,w indow ,and closethardw are.W indow screens.

CLEA N U P
This is the fi
nalinteriorclean up.

FIN A L PA IN T
Touching up dryw allrepairs and so forth.

FIN A L W O O D FLO O R FIN ISH


This should be your last inside job before m oving in .

R ETA IN IN G W A LLS

CONCLUSION

It was a wonderful learning experience at shopping mall and


offices construction site of BL Kashyap & Sons Ltd. for six
weeks at Fazilpur, Gurgaon. I gained a lot of insight regarding
every aspect of site. I was given exposure in almost all the
departments at the site, but I had liked to highlight the areas of
safety, quality management, material management and
execution.
I hope this experience will surely help in my future and also in
shaping my career.

FIN A L C O M P LETIO N A N D
H A N D IN G O V ER TH E
P R O JEC T

CONCLUSION

It was a wonderful learning experience at shopping mall


and offices construction site of BL Kashyap & Sons
Ltd.for six weeks at Fazilpur, Gurgaon. I gained a lot of
insight regarding every aspect of site. I was given
exposure in almost all the departments at the site, but I
had liked to highlight the areas of safety, quality
management, material management and execution.
I hope this experience will surely help in my future and
also in shaping my career.

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