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Guide Book For Hardware

Installation Quality
Engineering service department
2009-7-9

Guide Book For Hardware Installation Quality

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Cabinet Installation

Insulating pad must be installed & fixed the cabinet base


with bolt firmly;

Check the level of the base, from the base of the four areas
checked.

Insulating
pad isnt
fixed

BTS must be fixed on the foundation firmly;

Flat and spring washer must be used;

spring washer must be placed between flat washer and


nut.

Cabinet isnt fixed firmly; (Serious problem)

Outdoor BTS
Indoor BTS

Cabinet rack should not have a vertical deviation


exceeding 1 of its height;

The racks, doors and top baffles should not be seriously


damaged or deformed, without scratch or paint peeling off;

With scratch
Right

The cables in front of the cabinet must be routed neatly.

The PGND cable of the door should be connected firmly;

The direction of PGND must according to the photo, and the


door can open & close easily.

Each front panel of a rack should be equipped with one antistatic


wrist strap
Wear the antistatic wrist
strap when
plugging/unplugging the
boards

The dummy handle bars and dummy panels shall all be installed.

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

The power cable, signal cable, and ground cable should be


bundled and laid separately;

Redundant cables must be fixed firmly and neatly on the rack;

All of the cables must be whole section without joints midway.

The wiring should be level horizontally or straight vertically without


across.

The minimum bending radius of a feeder should not be smaller


than 20 times the radius of this feeder.

For Sharing Site, if theres no enough place to route, GND &


PGND cable tied with other cables is permitted.

Measure the length of cables & design the routing before route
can make the cables neatly.

Indoor cables must use white strap to bind, Outdoor cables must
use black strap to bind;
When the straps are tightened, the excessive part should be cut
off leaving no burr;
When the strapped cables are laid, the strap end should be
applied in the same direction for cables in the same direction;
The straps used to tie cables should be tightened with proper
force.

Surge Arrester stand must be cut 4cm from the bottom end, so
that it can be easily fixed into the place between Cable Tray and
Shelter Top.

Surge Arrester stand must be insulated with cable tray.

The length of E1 must be properly and routing neatly;

DDF Box grounding cable should be connected to IGB.

Redundant fiber must be coiled in the fiber tail box or fixed after
coiling. And the fiber tail should be covered with protective tube.

Power cable and Power alarm cable must be fixed in the right
bolts firmly;

Rack-top Power box must be installed and sealed properly.

Power Alarm Cable

Must fixed the power cables firmly and insulated tape is needed;

All the electrodes must be correctly

PGND of battery must be connected to IGB separately;

Temperature sensor must be fixed properly and firmly on the


battery;

PGND connect together &


dont connect to IGB

No temperature sensors

Routing of AC cables from DG to PIU & PIU to City Electricity Board must
be protected by GI Pipe under the earth & Flexi Pipe outside the ground;

After connection , GI Pipe ,Flexi pipe & shelter hole should be properly
sealed.

Indoor equipments and cable tray must be connected to IGB


separately;

Cable tray must be connected together by grounding cable.

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Must make the joint between antenna and jumper better;

At the joint between jumper and antenna, 30cm jumper should be


kept straight with the antenna.

Feeder grounding clip must be connected to EGB before leave


the tower;

The grounding cable that come from feeder grounding clip must
point to the equipment.

Installing the feeder grounding clip, the grounding cable that come
from clip must point to the BTS, because the lightning come from
the aspect of antenna and flow to the EGB.

Outdoor cable tray must be connected together by grounding


cable;

Outdoor cable tray needs to be connected to EGB.

Outdoor equipment, cable tray and feeder must be connected to


EGB;

EGB must be connected to Grounding System.

How to make Proper taping of Feeder grounding clip

Feeder grounding clip installation standard: First wrap the


insulating tape 3 layers inside

second wrap the waterproof adhesive tape 3 layers middle, and


then wrap the insulating tape 3 layers outside;

the end, bundle black tie at both ends;

To install a feeder window on the roof of a building to lead in a


feeder, the feeder window should be sealed properly.

A waterproof arch shall be made before antenna feeder goes into


the shelter and at the fixed position of the outdoor jumper.

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Copper lugs should be used according to the core diameters and


bolt diameters;

A flat washer and spring washer should be used with a bolt when
a copper lug is fixed, and the spring washer should be placed
between the flat washer and the nut;

IGB & EGB must be connected to grounding system separately.

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Print out the labels or written neatly on the labels;

Cover label surface by transparent tapes;

Cut the edge of the label with a blade, and then can remove the
labels easily.

Each terminal of power cable, grounding cable, signal cable, and


IF cable should be marked with one label;

Labels shall be pasted in consistent direction, and the side


indicating the cable direction shall be upturned or face the
maintenance side, which is easy to read;

A label should be written neatly and printed out. If circumstances


do not permit, technical lettering should be applied. The content
format should conform to product specifications, and indicate local
and remote positions, which should not be marked simply with
numerals.

Cabinet Installation & internal routing

Indoor Installation & Cable laying

Outdoor Installation & Cable laying

IGB and EGB Installation

Cable label Standard

Other Problem

Every vendor team must have complete tools for installation.


Feeder connector knife

Multi-meter

electric percussion drill

multi-functional crimping
plier

VSWR tester

anxiliary drill bits

Cross screwdriver

hack saw

vacuum cleaner

Flathead screwdriver

Compass

shape-nose pliers

Hammer

Ruler

diagonal pliers

dual-purpose spanner

Pliers

hydraulic crimper

adjustable wrenches

assorted files

Hot blower

Project materials must be cleaned

The cabinets shall not be used to store sundries such as tools or


spare parts. There shall be no redundant or waste engineering
materials such as cable ties or bolts inside the cabinets.

Project materials must be cleaned

The equipment room shall be clean and orderly, wastes such as


packing boxes shall be removed, and project materials should be
taken back and reused.

Sketch Map of Connection of TMA

Grounding System & TMA Installation

Precautions of Tower Top Amplifier Installation


1. Generally, TMA is not within full 890MHz-960MHz band. Hence it
should be tested separately as uplink and downlink frequency band
when testing standing wave ratio after installation;
2. The installation position of offset T connector must be closer to
antenna than that of lightning arrestor; otherwise it will result in
CDU fuse blowout.

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