400 e

Automation and Drives
SIMATIC
S7-400
Unrivaled Functions
Dynamic Control
System family
SIMATIC S7400
Overwiev
Overview
Highlights
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
High-performance and
medium range
S7-400
The power PLC for

manufacturing and
process engineering
Low-end and
medium
S7-300
range
Micro PLC
S7-200
+
+
+
+
Programming devices
STEP 7 software
Communications
Human-machine interface
SIMATIC S7-400
A&D AS, 08/2004, Chart 2

Siemens AG 2004 - Subject to change without prior
Fields of application of SIMATIC S7-400

SIMATIC S7400
Overwiev
Overview
Highlights
Irrespective of your sector ...

Process
Discrete
Electronics
Automotive
Food & Beverages
Pharmaceuticals
Metal / Mining
Pulp & Paper
Oil & Gas
Chemicals
References
Water
Configuration
and
Programming
Energy
Design
Flexibility
Refinery
Modules
Cement & Glass
CPU
SIMATIC S7-400 - the automation system

for production and process engineering
SIMATIC S7-400
A&D AS, 08/2004, Chart 3

Totall Integrated Automation

SIMATIC S7400
Overwiev
Overview
Highlights
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
... from inbound logistics via discrete and

process automated production to
outbound logistics with S7- 400 reduced
complexity and optimized interoperation
of all components.
Production Workflow
Inbound
Logistics
Process
Supplier
Customer
Discrete
SIMATIC S7-400
Outbound
Logistics
A&D AS, 08/2004, Chart 4

S7-400 overview
SIMATIC S7400
Overwiev
Overview
S7-400
S7-400 H system
S7-400 FH system
Highlights
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Process and
production
engineering
Data-intensive tasks
Coordination of
complete plants
High repeatability
Flexible, reactionfree expansion
Hot swapping of
modules as well as
expansions
SIMATIC S7-400
Primarily process
engineering
Avoidance of high
restart costs
Avoidance of down
times
Unmanned operation
Switchover time less
than 100 ms
Maximum safety for

man, machine,
environment
Also complies with
EN 954 (up to
category 4)
and IEC 61508 (up to
SIL 3)
Coexistence of
standard and failsafe programs
on one CPU (also
fault-tolerant)
A&D AS, 08/2004, Chart 5

Highlights - Engineering
SIMATIC S7400
Overview
Highlights
Highlights
Highlights
Efficient configuration
and programming based
on STEP 7 global
standard
IEC 61131-3
Higher availability due to

powerful integrated
diagnostics
Availability
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Cost effective use of

ingineering tools (CFC,
S7- Graph,...)
SIMATIC S7-400
Graphic
programming
A&D AS, 08/2004, Chart 6
Highlights - Design
SIMATIC S7400
Overview
Highlights
Highlights
Modular design without

slot assignment rules
Configuration run
CPU
Modules
Design
Flexibility
Rugged operation
Configuration
and
Programming
Pulling and pushing

under the strain
0-60C operating
temperatur
Hot swapping
References
Central expansion
options and simple
design of distributed
structures with wide
range of modules
SIMATIC S7-400
Decentral
Peripherie
A&D AS, 08/2004, Chart 7
Highlights - Performance
SIMATIC S7400
Overview
Highlights
Highlights
Highlights
High processing speeds

and deterministic
response times for short
machine cycle times
30ns / Binary
instruction
CPU
Modules
Scalable performance
Design
Flexibility
Graded range of CPUs

Multicomputing
Large quantity frameworks
Configuration
and
Programming
References
Communication
included
Standard interfaces integrated

Connection to the IT world via
Ethernet
4-port switch
SIMATIC S7-400
@
A&D AS, 08/2004, Chart 8
Graduated Performance Spectrum

SIMATIC S7400
Overview
Highlights
Ne
w
since July 04!
CPUs
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Type
PLC
PLC
PLC
PLC
412-1
412-2
414-2
414-3
416-2
416-3
417-4
Memory
Instr.
processing
Communicat.
interfaces
I/O
Counters/tim
ers
SIMATIC S7-400
144KB
256KB
512KB
1.4MB
from 100ns
from 60ns
2.8MB
5.6MB
from 40ns
20MB
from 30ns
MPI/DP
PROFIBUSDP
MPI/DP
MPI/DP
MPI/DP
PROFIBUSPROFIBUSPROFIBUSDP analog inputs/outputs
Sufficient
digital and
possible
DP
DP
2048 /
2048 /
2048 /
2048 / 2048
2048
2048
2048
Technical Slides
A&D AS, 08/2004, Chart 9

System diagnostics
SIMATIC S7400
Overview
Faults in the automation

system
Highlights
CPUs
CPU
Modules
Programming fault
Memory fault
Module
failure
Channel fault...
Detailed fault
reporting
Design
Flexibility
Configuration
and
Programming
System diagnostics in S7400
References
Fault diagnostics from the

CPU to the I/Os
Internal CPU services (e.g.
error messages with time
stamp)
Automatic signaling from
CPU to HMI device or STEP 7
SIMATIC S7-400
Optimum plan
operation
Technical Slides
A&D AS, 08/2004, Chart 10

Process diagnostics
SIMATIC S7400
Overview
Highlights
CPUs
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Faults in the plant

Interlocking not fulfilled
Actuator timeout
Motor protection
triggered
Limit switch
fault...
Process diagnostics functions
in S7-400
Monitoring of critical process
signals using program
Convenient CPU configuring
using S7-PDIAG and
ProAgent
Automatic signaling from
CPU to HMI device
SIMATIC S7-400
Fast faul identification
Increased productivity
Operators do not have

to be engineer to
perform maintenance
Technical Slides
A&D AS, 08/2004, Chart 11

Communications integrated
SIMATIC S7400
Overview
Highlights
CPUs
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
MPI/DP Interface (12 Mbit/s)

Integrated into every CPU
Can be re-parameterized
PG (Master)
as DP master
HMI services for connection
of OP/OS
S7-400 (Slave)
No additional programming
Minimum CPU cycle load
All S7 components can
be connected
S7-400
(Master)
OP
(Master
)
S7-300
Programming from any location in the network (routing)

Economical communication without additional hardware
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 12

Multicomputing
SIMATIC S7400
Overview
Scaling
Highlights
CPUs
CPU
Modules
Design
Flexibility
So that you can easily

increase performance by
plugging in additional CPUs
Subdivision
So that you can spread

complex task over up to 4
CPUs
Decoupling
So that you can separate
time-critical from non critical
processes
Configuration
and
Programming
References
Segmenting
So that you can assign I/O

segments to specific CPUs
with common communication
Segmented Rack / Multicomputing

Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 13

SIMATIC S7400
Overview
Highlights
CPUs
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Latest functions
Emphasis on process engineering
Configuration in RUN
Reaction-free modifications to
configuration during operation
with distributed I/O
Applications
Process engineering plants
which must not be switched off
Production plants with
high restart costs
Customer benefits
Time-saving, low-cost
plant modifications
No restart procedure requiredShortened start-up times
High flexibility to modified
process engineering
Plant and process optimization
requirements
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 14

Latest functions
Emphasis on production engineering
SIMATIC S7400
Overview
Highlights
CPUs
CPU
Modules
Design
Flexibility
Configuration
and
Programming
Isochrone mode
Linking of a SIMATIC automation
solution to the equidistant
PROFIBUS
Synchronization of user
program with I/O processing
Equidistant and synchronous
signal
processing with distributed
I/O
Consistent transmission of
input and data; all data of
the process image have a
logical and time relationship
References
Safe control of fast processes
Repeatable and defined

process response times
with distributed I/O
Increased accuracy for controls,

Increase in productivity
positioning,
machines with continuous operation
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 15

Signal modules (SM) The right module for all common signals
SIMATIC S7400
Overview
Signal modules for all common signals/ the most

different technology
Highlights
So you can connect up anywhere
CPU
Signal modules with interrupts and diagnostics

So you can respond more quickly
Modules
Modules
Design
Flexibility
Configuration
and
Programming
References
Connection techniques that simplify

installation / maintenance
Screw-type/spring-loaded/crimp terminals
Simple and fast module replacement

So you can replace the modules
even during operation
Highest packing density
Modular design
To save you space
Hot swapping
SIMATIC S7-400
A&D AS, 08/2004, Chart 16

Digital signal modules - For all applications

SIMATIC S7400
Digital inputs
Digitalausgaben
Voltage range
24 - 60 V AC/DC
80 - 264 V DC
74 - 264 V AC
5 - 138V DC
5 - 264V AC
CPU
Current range
------
0,5/1/2A
Modules
Modules
Channels
16, 32
8, 16, 32
Design
Flexibility
Sensors
Switches
2-wire BEROs
etc.
elektronisch/Relais
Reaction time
from 100 s
from 100 s
Diagnostics
Type A
No
Typ A
Nein
Ex(i)*
NAMUR/Ex(i)
Overview
Highlights
Configuration
and
Programming
References
(* via ET 200M)
SIMATIC S7-400
Type B
Yes
Typ B
Ja
Namur/Ex(i)
Technical Slides
A&D AS, 08/2004, Chart 17

SIMATIC S7400
Analog signal modules - For all

applications
Analog outputs
Analog inputs
Overview
Voltage range
Highlights
Current range
CPU
Modules
Modules
Channels
Sensors
Design
Flexibility
Configuration
and
Programming
References
+/- 80 mV ... +/- 10 V0 ... 10 V, ... +/- 10

V
+/- 20 mA,
4 ... 20 mA, and others+/- 20 mA,
4 ... 20 mA, and
others
8, 16
8
Pt 100, Pt 1000,
Ni 100,
thermocouples
---
Resolution
13 ... 16 bit incl. sign
Conversion time
0.05 ... 100 ms
12 bit incl. sign
Diagnostics*
Type A
No
0.4 ... 1 ms
Ex(i)`*
(* via ET 200M)
SIMATIC S7-400
Type B
Yes
NAMUR/Ex(i)
Type A
No
Type B
Yes
NAMUR/Ex(i)
Technical Slides
A&D AS, 08/2004, Chart 18

Point-to-point CPs - For special interfaces

SIMATIC S7400
Overview
Highlights
CPU
Modules
Modules
Design
Flexibility
PG, PC,
1 or 2 interfaces,
Rechner
up to 76 kbit/s
Different physical
Opto-Elektronik
transmission
environment
Standard or
customer-specific
Drucker
protocols
Robotersteuerungen
Scanner,
Barcodeleser,
Identsysteme
S7-400
Configuration
and
Programming
Wgesysteme,
Regler
References
SIMATIC S5 und Automatisierungsgerte auch vieler anderer Hersteller
Simple and flexible

PtP Communication
SIMATIC S7-400
A&D AS, 08/2004, Chart 19

Function modules for all technologies

- The right choice when...
SIMATIC S7400
Overview
Highlights
CPU
Modules
Modules
Design
Flexibility
Configuration
and
Programming
References
Good choice when...

... very fast tasks have to be
carried out
... great accuracy and
reproducibility are necessary
special sensors or
actuators have to be
connected
...configuration of
technological tasks must be
as practice-oriented as
possible
Counting/measuring, cam controlling,

positioning, closed- loop control
Technologies
SIMATIC S7-400
A&D AS, 08/2004, Chart 21

FM 458-1DP application module

SIMATIC S7400
Overview
For all types of highly

dynamic closed-loop
control tasks
Freely-configurable
using STEP 7 and CFC,
optionally with SFC
Comprehensive block
library for technological
tasks and motion
control
Expansion module for

I/O and
Communications
Highlights
CPU
Modules
Modules
Design
Flexibility
Configuration
and
Programming
References
SIMATIC S7-400
Particularly suitable
for machine and
plant construction
A&D AS, 08/2004, Chart 22
Maintenance Just as simple as everything else

SIMATIC S7400
Overview
Extremely
simple
replacement of application
program without PG
Highlights
CPU
Modules
Modules
Design
Flexibility
Memory card
Update device
Download using
teleservice
Simple,
reliable replacement
of modules without PG
Configuration
and
Programming
References
Central data storage in the

CPU
CPU sets parameters of
newly inserted modules
Also allows you to replace
modules during operation
Hot swap increase the

availability of the plant
SIMATIC S7-400
Reduced service
times
High availability
A&D AS, 08/2004, Chart 23
Installation - Nice and easy

SIMATIC S7400
Overview
Highlights
Simple
swivel mounting on
the rack
Robust, enclosed modules
Self-coding
CPU
TOP
front connectors
Connect
Simple and polarity-reversalproof connection of actuators and

sensors
Via prefabricated cables
Modules
Design flexibility
Design
Flexibility
All
Configuration
and
Programming
under
References
parameters are set via

software - no DIP/DIL switches
Insertion and removal of modules
process conditions
Front
connector with screw,

Crimp or spring terminals
Faster installation
SIMATIC S7-400
A&D AS, 08/2004, Chart 24

TOP Connect - Prefabricated cables

SIMATIC S7400
Overview
Highlights
Direct connection of sensors

and actuators using 2, 3 and
4-wire techniques
CPU
Modules
Design flexibility
Design
Flexibility
Configuration
and
Programming
References
Simple and polarity-reversalproof thanks to the

prefabricated cables
Saves the intermediate
terminal
Distance
max. 30m
Terminal blocks on S7-400

standard I/O modules can be
connected via front
connectors
Using spring-loaded or
Screw-type terminals
TOP Connect: terminal blocs
TOP Connect: Terminal blocks

Reduction of the expenditive
wiring work
Technical Slides
SIMATIC S7-400
A&D AS, 08/2004, Chart 25

Unlimited expansion
SIMATIC S7400
Overview
Highlights
CPU
Modules
Design flexibility
Design
Flexibility
Configuration
and
Programming
References
Uniform
use of multi-channel I/O modules (central and

distributed)
Fewer modules required
No
additional power supply required for racks which are

not too far away
Reduction in required modules
Immediate
reading is possible at any time using direct I/O
access
System response times almost as short as when
using I/Os only in central rack
S5
expansion rack can be used further with S7-400
Migration
SIMATIC S7-400
A&D AS, 08/2004, Chart 26

Expansion facilities with the S7-400

SIMATIC S7400
Overview
Highlights
Central cabinet
CR
ER
ER
CPU
Modules
ER
Max. 6 IM per
CR
Central expansion , line length 5 m,

max. 4 ER per line
ER
Design flexibility
Design
Flexibility
Configuration
and
Programming
References
Central expansion ,
line length 1,5m
1st ER without PS
Distributed expansion , line length 102

m/ 605 m, max. 4 ER per line
ER
S5
Expandable
SIMATIC S7-400
ER
ER
S5
Distributed expansion, line length 605

m,
max. 4 ER per line
Technical Slides
A&D AS, 08/2004, Chart 27
Data communication with SIMATIC NET

PROFIBUS and Industrial Ethernet
SIMATIC S7400
Overview
Highlights
IT
IT communication
communication
CPU
Modules
Design flexibility
Design
Flexibility
Data
Data Kommunikation/cell
Kommunikation/cell level
level
Configuration
and
Programming
References
Field
Field communication
communication
Int
SIMATIC S7-400
ed
t
ra
g
e
A&D AS, 08/2004, Chart 28

Data communication also Internet access

Management computer
SIMATIC S7400
PG/PC
Overview
Highlights
Industrial
PG/PCEthernet
PG/PC
S5-115U
S5-135U
S5-155U
CPU
Modules
S7-400
PROFIBUS
Design flexibility
Design
Flexibility
Configuration
and
Programming
S7-400
S7-400
References
S5115U
PROFIBUS DP, MPI, Ethernet
S7-300
IT integration
SIMATIC S7-400
PG/OP
A&D AS, 08/2004, Chart 29

CP 443-1 Advanced
More power and flexibility
SIMATIC S7400
Overview
Highlights
New Functions
CPU
Modules
More Communication
Performance
Design flexibility
Design
Flexibility
Configuration
and
Programming
References
IP-Access list
SNMP
IP-Configuration
More connections
At plant floor and IT
communication
Integrated 4-Port Switch

Better Usability
New IP-Address
configuration
Double IP-address indication
Diagnostic buffer via WEB
PROFINET
PROFINET IO Controller
PROFINET CBA
SIMATIC S7-400
A&D AS, 08/2004, Chart 30

The window to your plant/process/machine

SIMATIC HMI
SIMATIC S7400
Overview
SIMATIC Panels:
Highlights
CPU
Modules
Design flexibility
Design
Flexibility
Configuration
and
Programming
References
Panel PC oder OS
Push button panels, text

displays, operator panels,
touch panels or multipanels via MPI or
PROFIBUS-DP
Multiple panels for an
S7-400
One panel for several
automation systems
WinCC flexible- for simple

PC-based visualization tasks
WinCC V6- The powerful

process visualization system
WinCC
Push
Button
Panels
Multi Panels
Text Displays,
Operator Panels,
Touch Panels
Easy parametization
SIMATIC S7-400
A&D AS, 08/2004, Chart 31

Parameterization made easy

SIMATIC S7400
Overview
Highlights
Software parameterization of the complete S7-400

including the signal modules with STEP 7
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Programming
Uniform No jumpers / switches to set

Checking the parameter assignment data
for plausibility
Additional parameterization for individual values,
e.g. conversion time parameterization saves valuable time
All S7-400 parameterization data are stored in the CPU

Parameterization is not necessary when replacing modules
CPU checks the S7-400 configuration and the module
settings
Incorrect module signaled by diagnostics function
Efficient for user, from commissioning to
maintenance
Easy parameterization
SIMATIC S7-400
A&D AS, 08/2004, Chart 32

Simulation-based engineering with SIMIT

SIMATIC S7400
Overview
Highlights
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Early detection and clearance of

configuration errors
Simulation
of the system
Simulation of the units
Simulation of the I/O signals
Testing of the complete scope of
automation
Easy-to-use thanks to standardized

coupling
The
S7-400 simulation module

connected to the PC replaces the
central and distributed I/O
Training
Programming
Training
of commissioning and service

personnel
SIMATIC S7-400
A&D AS, 08/2004, Chart 33

S7-400 solves more complex tasks using

the STEP 7 engineering tools
SIMATIC S7400
Overview
Highlights
CPU
S7-SCL
(Structured
control
language) - The
PLC high-level
language
Modules
Design
Flexibility
Configuration
and
Programming
S7-PDIAG/Pro Agent
The double pack for
process diagnostics
S7-PLCSIM
Program testing
without hardware
S7-GRAPH
Definition using
sequence controls
CFC
(Continues function
S7-HiGraph
chart)
Definition using status
Graphical sequencing
of complex functions
diagrams
References
Programming
SIMATIC S7-400
A&D AS, 08/2004, Chart 34

S7-400 - The optimum target system

SIMATIC S7400
Overview
Highlights
CPU
Modules
Design
Flexibility
Configuration
and
Programming
References
Uses a common database

Integrated and consistent
The powerful S7-400 target
system and the engineering
tools
work perfectly together as userfriendly, task-oriented
configuring tools
The perfect team
S7-400
E-Tools
Optimized for great application

Programming
SIMATIC S7-400
A&D AS, 08/2004, Chart 35

References
SIMATIC S7400
Overview
Automobile
Highlights
Food & Beverage

CPU
Modules
Design
Flexibility
Configuration
and
Programming
Parma / Chemical
industry
Semiconductor/
Textile industry
References
References
Glass/ Cement
Legend Inc.
Miscellaneous
References
SIMATIC S7-400
Shaoxin
Sewage
Treatment
Icoma FSB
A&D AS, 08/2004, Chart 36

SIMATIC S7400
Overview
Highlights
CPU
Modules
Design
Flexibility
SIMATIC S7-400
Totally Integrated
Automation
Configuration
and
Programming
References
SIMATIC S7-400
A&D AS, 08/2004, Chart 37


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Automation and Drives

Automation and Drives

The power PLC for

A&D AS, 08/2004, Chart 2

Automation and Drives

Fields of application of SIMATIC S7-400

Irrespective of your sector ...

Food & Beverages

Pulp & Paper

Oil & Gas

Cement & Glass

SIMATIC S7-400 - the automation system

A&D AS, 08/2004, Chart 3

Automation and Drives

Totall Integrated Automation

... from inbound logistics via discrete and

A&D AS, 08/2004, Chart 4

Automation and Drives

Maximum safety for

A&D AS, 08/2004, Chart 5

Automation and Drives

Higher availability due to

Cost effective use of

Automation and Drives

Modular design without

Pulling and pushing

Automation and Drives

High processing speeds

Graded range of CPUs

Standard interfaces integrated

Automation and Drives

Graduated Performance Spectrum

since July 04!

A&D AS, 08/2004, Chart 9

Automation and Drives

Faults in the automation

System diagnostics in S7400

Fault diagnostics from the

A&D AS, 08/2004, Chart 10

Automation and Drives

Faults in the plant

Fast faul identification

Operators do not have

A&D AS, 08/2004, Chart 11

Automation and Drives

MPI/DP Interface (12 Mbit/s)

Programming from any location in the network (routing)

A&D AS, 08/2004, Chart 12

Automation and Drives

So that you can easily

So that you can spread

So that you can assign I/O

Segmented Rack / Multicomputing

A&D AS, 08/2004, Chart 13

Automation and Drives

A&D AS, 08/2004, Chart 14

Automation and Drives

Safe control of fast processes

Repeatable and defined

Increased accuracy for controls,

A&D AS, 08/2004, Chart 15

Automation and Drives