Beruflich Dokumente
Kultur Dokumente
(PP)
- Overview -
Overview
January 2008
MRP
Production
Planning
(PP)
Production
Planning
Product
Cost
Planning
Master
Data
KANBAN
Repetitive
Mfg.
SOP
DRP
January 2008
Production
Control
Capacity
Planning
Planning Process
Execution
Procurement
Process
CO/PA
Detailed Planning
Forecasting
Demand
Planning
Management
MPS
Sales Information
MRP
Manufacturing
System
Execution
Order
Settlement
Execution
January 2008
January 2008
MRP Process
Outputs
Inputs
M
R
P
Planning
Rules
Master
Bill of
Schedule Material
Inventory Forecasts
January 2008
Orders
P
r
o
c
e
s
s
Recommended Recommended
Procurement
Production
January 2008
Bill of Material
Production
Order
Operations
Components
(Production Parts
Production
Routing
List)
January 2008
Organizational Data
Client
Company code
Plant (shipping plant)
Storage location
Capacity
Planning
Schedule
and Release
Shop Floor
Documents
Order
Settlement
Goods
Issue
Goods
Receipt
January 2008
Completion
Confirmation
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Organization
Plant specific organizational units
Materials Requirements Planning controller
Production controller/production scheduler/planner group
Person responsible (financially)
January 2008
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Organization
Non-plant specific organizational units
Capacity planner
January 2008
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Master Data
Materials Requirements Planning controllers
Float times
Planned Orders
Conversion order type
Dependant requirement availability
January 2008
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Availability Check
Material
Production Resource/Tool (PRT )
Capacity
January 2008
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Activate MRP
Availability checks
Scheduling parameters
Order parameters
Confirmation parameters
Planning parameters
Consumption based planning
MRP
Master Data
Master data is relatively fixed
January 2008
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Overview
Material Group
Material Master
Material Types
Material Master Views
Purchasing Info Record
Source List
January 2008
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Material Group
The material group field allows similar materials to
be managed together
Material group is used in reporting
Executive Information Systems (EIS)
Logistics Information Systems (LIS)
Etc.
January 2008
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Material Master
Material master data can be related directly to all
organizational levels
General information of a material (description,
number, base unit of measure) however has to be
related to the highest level of organization - the
client
Further tailor the material master at the plant level or
lower
January 2008
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Material Type
Categorizes materials
Defines the material attributes
Valuation
Procurement
Price control
Etc.
January 2008
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Material Types
Standard material types are used in all industries
ROH: Raw Materials
Purchased externally only
No sales view
January 2008
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HIBE:
VERP:
LEER:
KMAT:
ERSA:
DIEN:
January 2008
Operating Supplies
Customer returnable packaging
Empty containers
Configurable material
Spare parts
Services
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Basic data
Classification
Sales: sales organization data
Sales: general/plant data
Sales text
Purchasing
Purchase order text
Forecasting
January 2008
sing
a
h
c
Pur iew
MR
V
P
Vie 1
w
Executive
Pen
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MRP 1, 2
Work scheduling
Storage
Warehouse management
Quality management
Accounting
Costing
January 2008
sing
a
h
c
Pur iew
MR
V
P
Vie 1
w
Executive
Pen
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Forecast Periods
Number of period splits for which a forecast should be created
Forecast Values
The numeric quantity for future periods
Consumption Values
The sum of planned and unplanned consumption
January 2008
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MRP Procedures
MRP Type
Determines whether and how the material is planned
Reorder Point
If stock falls below this point, the system is flagged to create a
planned order
MRP Controller
The person(s) responsible for the material planning
January 2008
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EPEN
Barrel
January 2008
Cap
Crown
Cartridge
Band
Clip
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EPEN - Red
Red
Cartridge
January 2008
Band
EPEN - Black
Etc.
Black
Cartridge
Band
Etc.
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Black
Cartridge
(Buy)
January 2008
Band
EPEN - Black
Etc.
Etc.
Band
Black
Cartridge
(Make)
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January 2008
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Equipment
Groups of equipment
Production lines
Employees
Groups of employees
January 2008
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Labor
Machine
Output
Emissions
Capacities used in
Capacity requirements planning (CRP)
Detailed scheduling
Costing
January 2008
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January 2008
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Work Center
Work Centers have multiple views
Basic data
Default values
Capacity overview
Scheduling
Cost center assignment
Technical data
January 2008
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Scheduling
Determine capacity requirements
Inspection characteristics required
Automatic goods receipt by operation
Print time tickets & confirmations
Rework
Cost
Schedule external operations std values
Confirmations
January 2008
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Routing
Routings enable you to plan the production of
materials
Routings are used as a template for production
orders and run schedules as well as a basis for
product costing.
Routing is a sequence of operations which detail
the manufacture of a product
January 2008
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Routing
Routing are used to determine:
Operations
Work centers
Material components
Production resources and tools
Quality Checks
January 2008
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Routing Use
Routings will be used in
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Routing
Standard
Sequence
Alternate
Sequence
Operation 10
Operation 10
Operation 20
Operation 20
Parallel
Sequence
Operation 10
Operation 20
Operation 25
Operation 25
Operation 30
Operation 30
Operation 30
Operation 40
January 2008
Operation 40
Operation 40
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Raw materials
Semi-finished product
Trading goods are allowed but not standard
Text or Reference materials common
January 2008
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Operations Related
Component Related
PRT Related
General List (Operation Control Ticket)
January 2008
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Activity Prices
Prices (costs) for planned activities
Fixed or Variable
Labor = $$/hour
Machine = $/hour
Overhead = %
January 2008
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Transaction Data
Includes transactions that describe business
activities
Unlike master data, aggregate transactional data is
dynamic - it constantly changes, usually many
times per day
Transactions use organizational structure, master
data, and rules
January 2008
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Production Process
(Make-to-Stock)
Production
Proposal
(Planning/Other)
Capacity
Planning
Schedule
and Release
Shop Floor
Documents
Order
Settlement
Goods
Issue
Goods
Receipt
January 2008
Completion
Confirmation
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Production Order
Production Order Defines
Material is to be processed
At what location (work center)
At what time
How much work is required
Resources to be used
Order costs settlement
January 2008
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Order number
Material produced
Plant
Quantity
Dates
PRT
Tooling
Equipment
January 2008
Operations
Tasks
Work centers
Times
Dates
Control keys
Components
Material components
Quantity
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Costs
Planned costs and
actual costs
January 2008
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Secondary Cost
Production Costs (Routing)
Material Overhead Costs
Production Overhead Costs
January 2008
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Secondary Costs
Uses routing
Time Cards from Operations
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REL:
CRTD:
PRT:
CNF:
DLV:
PRC:
January 2008
Released
Created
Printed
Confirmed
Delivered
Pre-costed
GMPS:
Goods
movement posted
MACM:
Material
Committed
MANC:
Mat. Availability
not checked
NTUP:
Dates are not
updated
SETC:
Settlement rule
created
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Overall Process
Purchase
Order
Purchase
Requisition
Schedule
and Release
Convert Production
Proposal
Goods
Issue
Sales Order
Process
Receipt of
Payment
Invoice
January 2008 Customer
Pick
Materials
Procurement
Process
Invoice
Receipt
Production
Process Completion
Confirmation
Quality
Inspection
Goods
Receipt
Payment
to Vendor
Goods
Receipt
Order
Settlement
Post Goods
Issue
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Group, LLC 2007. All rights reserved.
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