Training/Orientation

Instrumentation Section

General Overview of Company

CHAIRMAN
CEO PAPCO

MD PARCO

DMD

DMD

COR. AFFAIRS

OPERATIONS

G.M

G.M

Pipe Line

Refinery

Manager

Manager

Manager

Manager

Manager

Pipe Line

T/Scada

S&T(Maint)

S&T

C & ES

Parco Approved Organogram for

Instrumentation Section
MANAGER
S&T (MAINT)

C .E INSTRUMENTATION

C .E MECH

PS-1
Sr. Engineer INST South

Tech
TS-1

P. A

C .E ELECT

TS-2
Sr. Engineer INST North

PS-1

PS-3

TS-2

INST. Engineer

INST. Engineer

INST. Engineer

TS-1 / PS-1 / PQ

PS-2 / PS-3 / PS-4

TS-2 / TS-3 / TS-4

Tech
PS-1

Inst Mech

Tech
PQ

Tech
PS-2

Inst Mech

Inst
Mech

Tech
PS-3
Inst Mech
+ Helper

Tech
PS-4
Inst
Mech

Tech
TS-2
Inst
Mech

Tech
TS-3
Inst
Mech

Tech
TS-4
Inst Mech
+ Helper

Role Of Instrumentation & Control:

To provide the services to maintain the equipment & systems in order and
their safe operations by application of field mounted protective devices such
as sensors e.g Pressure, Temperature, Level switches & transmitters etc.
INSTRUMENTATION
Instrumentation is a technique which is used to operate / control any system
automatically by means of collective/ integrated action of Instruments.
WHY WE USE INSTRUMENTATION:
For System Safety.
Any system / Process operation can be performed manually, but operator
can make a mistake due to human error. However Automatic controlled
system due to built-in control logic / interlocking ensure the system
operation in safe manner.
TYPES OF CONTROLS:
Open Loop Control (Without Feedback)
Close Loop Control (With Feedback)

Definition of Instrument:
Instrument is a device which is used to determine the
quality / quantity of any Substance or Material.
Types of Instruments:
1. Analytical Instruments
1.1 Laboratory Equipments
1.2 Analyzers
1.3 Hydrometer
1.4 PH. Measurement etc.
2. Industrial Instruments

2.1 Pressure Instruments

Pressure Indicators
Pressure Transmitters
Pressure Switches
Differential Pressure Indicators
Differential Pressure Switches
Pressure / Vacuum Air Breather
Pressure Control Valve.
Pressure Safety Valves

2.2 Temperature Instruments

Temperature Indicator
Temperature Transmitter
Temperature Switches

2.3 Flow Instruments

Flow Indicator
Flow Transmitter
Flow Switches

ULTRASONIC FLOWMETER

2.4 Level Instruments

Level Indicator
Level Transmitter
Level Switches

2.5 Types Of Control Valves

Ball Valve
Butterfly Valve
Globe Valve
Needle Valve
Diverting / slit Valve
Converging / Combining Valve

2.6 Types of Actuators

Pneumatic
Electro Hydraulic
Motorized

Pumping Station Control Philosophy

In Case of Low Suction Pressure:
As per given set parameters controller performs its function accordingly.
Suction pressure should not be less than its set pressure SV-1. If it decreases further,
as per logical function PCV should start its closure to maintain the suction pressure
MV1. If controller fails to maintain the suction pressure MV-1, the station Low Suction
Pressure alarm will be appeared at 2.5 Kg/cm2 resulting in Station Shutdown (SSD).
In Case of High Discharge Pressure:
As per given set parameters controller performs its function accordingly.
High discharge pressure MV-2 should not be greater that its set pressure SV-2. If it
increases further, as per logical function PCV should starts its closure to control /
maintain the discharge pressure MV-2. If controller fails to maintain the discharge
pressure MV-2 the High Discharge Pressure alarm will be appeared resulting in Station
Shutdown (SSD).

GENERAL OVERVIEW OF STATIONS / TERMINALS

Station & Terminals location along Mainline are fully equipped with
sophisticated control system and field instrumentation.
Generally Station / Terminal comprises upon the following setup.
1. Control Building
i.
Control Room
ii. MV Room
iii. LV Room
iv. MCC (Motor Control Centre)
v. Battery Charger & UPS Room
2. Main Line Pumps / Manifold
3. Storage Tanks
4. Spillage Tanks
i.
Slop Tank
ii. Sump Tank

INSTRUMENT & CONTROL REFERENCE

TECHNICAL DOCUMENTS
1. P&IDS
2. Field Wiring Diagram
3. Junction Box Location Plan
4. Area Plot Plan
5. Marshalling Terminal Wiring Diagram (I/O Chart)
6. Hook-up Diagram
7. Equipment Tag List
8. Instrument & Control Cable Trench Details.

P&ID MAINLINE PUMPS PS-1, KORANGI