Mahatma Gandhi Missions

College of Engineering and Technology

Noida, U.P., India

SUBMITTED TO

65,Industrial Area,Bhilai (C.G)

SUBMITTED BY

MECH ENGG. DEPT.

ABHISHEK GUPTA

MGM COET, NOIDA

BT-ME,1209540002

HISTORY
Simplex Was Founded By Late Shri Bhanji Monji Shah In Jabalpur,
Madhya Pradesh In 1941.
In the 1950s, with the decision of Government of India to construct
Indias first One Million Ton capacity Public Sector Steel Plant at
Bhilai.
The 1990's saw Simplex diversifying from primarily Steel Sector work
to Railways, Mining, Power,Hydrocarbons,etc.

INTRODUCTION
Simplex Castings Limited (SCL) started as a Partnership firm in the
year 1970 as a small Grey Iron Foundry.
Subsequently, it was converted into a Private Limited Company
registered under the Indian Companies Act, with its registered office at
Mumbai.
Simplex castingis a Private Sector Organization that offers services in
Engineering with Annual Total Turnover of 100-250 Cr and with
Employee Strength of 2501 -5000.

SIMPLEXIS1STININDIATO
First To Export Steel Plant Equipments To Russia.
First To Enter Into Tech Tie Up With Tyazhprom Export Russia For
Turnkey Projects In India.
First Private Sector Company To Develop Ge(usa) Truck Frames &
Fabricated Truck Frames.

Contd
First To Bring Japanese Technology Of Sinter Plant In India. Secured

Order From Bhilai Steel Plant For Complete Sinter Plant-iii On

Turnkey Contract Basis In Consortium With Mitsui /Kawasaki
&Hitachi Zosen Of Japan.
First Private Sector Company To Develop Co Bogies For Indian

Railways.

REFURBISHMENT
For Indian Railways, Simplex Undertakes Repairing/Refurbishing

Of Cast Steel COCO Bogie Frames. Simplex Is Approved By RDSO,

Luckhnow For The Same. The Repaired And Reconditioned Bogieframes Are Supplied With A Guarantee Of 24 Months.

For Ongc, Simplex Has Carried Out Repair, Refurbishment And Up

gradation Of 10 No's 10,000 Psi High Pressure Cementing Units Of Bj
bpcl Make For Various Assets Of Ongc Against An Order From Ongc,
Baroda.

PLANTHAS
Grey Iron Foundry.
Induction and Cupola furnaces
Green Sand Moulding
Pattern Shop.
CNC Machines
Fabrication shop
Assembly Shops

GREYIRONFOUNDRY(PLANT-I)
It Has Induction And Cupola Furnaces With An Annual Production
Capacity Of 28000 MT. It Is A World Class Renowned Foundry.

It Can Make Single Piece Of Grey Iron Castings Weighing Upto 45

Mt.

Contd
It Has Green Sand Moulding Line - ARPA 1300 Jolt Squeeze Machine
With Fixed Box Size Of 1000 Mmx1000mm And Height 200-400 Mm

Besides, It Also Have Hand Moulding Facilities , A Large Sophisticated

Design Setup, Pattern Shop, Annealing Furnace, Machine Shop
Including Cnc Machines, Fabrication Shop, Assembly Shops.

LEADINGMANUFACTURER
Different Types Of Wagons For In-plant Movement.
Torpedo Ladle Cars.
Fabricated Bogie Frames For Locomotives And Coaches.

MACHININGATSIMPLEX
SCL-1 Has A Large Machine Shop Equipped With More Than 100 Machine Tools
Including CNC Machines Especially Automatic Floor Type Traveling Column
Milling Centre With Heidenhain CNC Control.

CNCMACHINES
NumericalControl (NC) Is The Automation Of Machine Tools That
Are Operated By Precisely Programmed Commands Encoded On A
Storage Medium, As Opposed To Controlled Manually Via Hand
Wheels Or Levers, Or Mechanically Automated Via Cams Alone.
Most NC Today Is ComputerNumericalControl (CNC), In
Which Computers Play An Integral Part Of The Control.

Contd
The First NC Machines Were Built In The 1940s And 1950s, Based
On Existing Tools That Were Modified With Motors.

ADVANTAGESANDDISADVANTAGESOFCNCM/C
ADVANTAGES

DISADVANTAGES

1. CNC machines can be used continuously 1. CNC machines are more expensive than
24 hours a day, 365 days a year and only
manually operated machines.
need to be switched off for occasional
maintenance.
2. CNC machines are programmed with a 2. High skills are required for operation of
machines which in tern increase the cost
design which can then be manufactured
of the product being made in the
hundreds or even thousands of times.
machines.
Each manufactured product will be
3. Less workers are required to operate
exactly the same.
CNC machines compared to manually
3. CNC machines can be updated by
operated machines. Investment in CNC
improving the software used to drive the
machines can lead to unemployment.
machines.

DRILLINGMACHINE
A Drill Is A Tool Fitted With A Cutting Tool Attachment Or Driving
Tool

Attachment,

Usually

A Drill

Bit Or Driver

Bit

Used

For Boring Holes In Various Materials Or Fastening Various Materials

Together With The Use Of Fasteners. The Attachment Is Gripped By A
Chuck At One End Of The Drill And Rotated While Pressed Against
The Target Material.

RCGB
Simplex Manufactures High Technology Radio Remote Controlled
Grab Buckets, For Diverse Bulk Material Handling Applications.
Decreased cycle time thereby reducing operational cost.
Enhanced ease and convenience of operation.

PRODUCTSFORRAILWAY
Simplex is Research, Designs and Standard Organisation (RDSO)
approved

Fabricated

Bogie Frame and Bolster manufacturer for

Electric Locomotives, Diesel Locomotives, Coaches, Freight Wagons,

Electrical Multiple Unit (EMU) and special purpose Bogies as
per customer requirements.

REFERENCE
http://www.simplexengg.in/wiki
http://www.simplexengg.in/

http://wikimapia.org/1294456/Simplex-Engineering-and-FoundryWorks.