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Industrial Electropneumatic
Introduction
Lecturer
Fairuz Rizal bin Mohamad Rashidi
fairuz@ump.edu.my
09-4246018 / 012-3757524
E-notes:
http://notes.ump.edu.my/fkee/BEE2961_Fairuz
Course Synopsis
Course Outcomes
CO 01: Explain programmable logic
controller (PLC) structure and
configurations.
CO 02: Design ladder program to control
electropneumatic system.
CO 03: Construct control operation system
for industrial-based electropneumatics
applications using PLC.
CO 04: Demonstrate the role of individual
in the team to achieve task completion
CO/PO Mapping
PO
01
(Kn PO
owl 02
ed
ge)
PO
03
PO
(D
04
esi
gn)
PO
05
PO
(To
06
ols
)
PO
07
PO
08
PO
09
PO
10
(Te PO
am 11
wo
rk)
PO
12
CO 01
CO 02
CO 03
CO 04
Course Syllabus
Course syllabus can be referred in e-notes
The syllabus has been modified to chapters
for the ease of understanding:
Ch1:
Ch2:
Ch3:
Ch4:
Ch5:
Ch6:
Introduction
PLC Configuration
Basic Programming
Sequence Programming
Timer & Counter
Signal Overlapping Solution
Mark Distribution
Assessment
Quizzes (3)
Labs (2)
Tests (2)
TOTAL
Marks
3+3+4 = 10%
5+5 = 10%
40+40 = 80%
100%
Class Rules
Student must attend each class right on time. If
80% attendance is not fulfill, the student maybe
failed from the subject
Those who are absent must present an evidence
of absences in order to retake any assessment
that has been missed during the absence period
Any missed assessment without any evidence of
absences will not be tolerate
Any take-home assessment must be passed up
before the due date
A deduction of marks according to the situation
will be applied to any late assessment submission
Relay
Timer relay
Counter relay
Solenoid valve
Single-acting
cylinder
Double-acting
cylinder
Lamp
Buzzer
PLC
Solenoid valve
Cylinders
Lamp
Actuator:
Single acting cylinder
Double acting cylinder
Sensor:
Limit sensor (with roller)
Limit sensor (inductive, capacitive or optics)
1Y1
1Y2
A- (retract)
+24V
Ground (0V)
+24V
Sensor output (input for PLC)
PLC Programming
Open contact
Close contact
Output coil
Timer
Counter
Hardware PLC
PLC Programming
Start
button
I0.0
Stop
button
I0.1
A+ (1Y1)
Q0.0
A- (1Y2)
Q0.1
S1
I0.2
S2
I0.3
Transformation to PLC
Pneumatics
No electrical wiring involved
System changed pneumatic connection
changed
Transformation to PLC
Electropneumatics
Pneumatics + electrical wiring involved
System changed electrical wiring changed,
pneumatic connection remained
Transformation to PLC
Electropneumatic
s using PLC
Pneumatics +
electrical wiring
involved
System changed
electrical wiring
remained,
pneumatic
connection
remained, only
programming are
changed
Interface setup
Hardware
configuration
Develop state
transition (if
required)
Connects all
hardware
components to
PLC
Download to PLC
CPU
Key-in pin
assignments
(optional)
Write ladder
programming
Download to PLC
CPU
Monitor the
hardware
Hardware
monitoring
test
(optional)