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SOLUTION
OPTION 1
BLOCK DIAGRAM
CALCULATIONS OF OPTION 1
0.81=
CAPITAL COST
Rs 10 crores
COST OF COAL
Rs 17.6 crores
= Rs 17.6 10^7
= Rs 17.6 crores
PAYBACK PERIOD
NO RETURN
OPTION 2 :
CASE 1 : CALCULATION
THE INLET AND OUTLET CONDITIONS FROM THE TURBINE ARE AS SHOWN IN
DIAG
Now we find out the ideal work done by the turbine
Isentropic efficiency = 55%
efficiency
=
actual work
=2840.57-10.824
=2829.745 KJ/Kg
Now at this enthalpy and 20 bar outlet pressure, we get the
temperature of steam as 223.13 C instead of 220C.
RETURN ON INVESTMENT
= 0.5715 crore
Cost of boiler and turbine = 10+0.2+1.75
= Rs 11.95 crore
Mass of coal =(30*1000*(2840.57-376.993))/20929*0.81
= 4359.673 kg
Cost of coal = 4359.673*5.2*330*24/10^7
= 17.95487 crore
10 crore
=11.95-10
=1.95 crore
Savings compared to electricity generated
=0.5715-(17.9548-17.6)
= 0.2167 crore
Payback
=1.95/0.2167
=9.0014 yrs
CASE
From case 1 considering the entropy at the inlet and the outlet to be
the same we got the outlet temperature of the steam much higher
than what we had fixed at 220C.
This is because the turbine is inefficient having an efficiency of only
55%.So now we fix the outlet enthalpy of the steam at 2820.89KJ/Kg
which is the enthalpy of steam at 220C and 20bar.
Now we have to decrease the superheat to the turbine to such an
extent that we get the outlet at 220C only. The work done will
remain the same and so we will get a lower inlet enthalpy.
This will result in less coal consumption and less use of cooling
water. Overall the payback period will decrease.
In this option, we fix the enthalpy of the outlet steam at 2820.89
KJ/Kg,i.e. the enthalpy at 220C
Since the real work remains the same, by fixing the temperature of
steam at the outlet of turbine as 220C, we calculate the inlet
conditions of steam to the turbine which will be,
Therefore,
=2831.7904 KJ/Kg
20929
=4344 kg
Cost of coal =(4344 5.2 330x 24) / 10^7
= 17.8903 crore
Incremental of boiler + turbine = 1.95 crore (same as case
1)
Savings compared to electricity generated
=0.5715-(17.8903-17.6)
=0.2812 crore
Payback
=1.95/0.2812
=6.9352 yrs
Pressure
FROM
(bar)
Superheated
OPTION
2
steam temperat
ure
C
Electricity savings
(Rs
crores )
Incremental
cost of boiler &
turbine
(Rs crores)
Additional
Electricity
savings (Rs
crores
Pay -back
Period
(in years )
22
227.793
0.57150718
1.95
0.281174
9.002
28
248.413
2.07345592
2.55
1.5758
1.9007
32
260.406
2.94088068
2.95
1.9913
1.27
35
268.694
3.5376
3.25
2.8379
1.18
44
290.767
5.1165574
4.525
4.1988
1.078
46
295.213
5.43280298
4.808
4.471
1.076
48
299.517
5.73830377
5.09167
4.734
1.0765
54
303.693
6.59904934
5.94167
5.9365
1.097
60
322.201
7.3883565
6.792
6.157
1.104
65
331.637
8.00081008
7.6
6.6849
1.137
GRAPH :
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
pressu re (bar a)
40.0
45.0
50.0
55.0
60.0
65.0
Conclusion
From the above two options it is clear that as there is no payback in
degC