Beruflich Dokumente
Kultur Dokumente
Teacher: Pl Skalle
Stud. ass.: Thomas Sahl
Stud. ass.:
NN
Text book:
1. BookBoone: Drilling Fluid
2. ADE from SPE; Recommended:
pal.skalle@ntnu.no
thomas.a.sahl@gmail.com
nn@stud.ntnu.no
Schedule:
Tuesdays: 08:15 10:00 P11 Exercises 1 hour
Fridays: 12:15 14:00 P11
Exercise:
1. Solve the exercise and compare with existing solution
2. Write a short report, and for each of the exercises make these statements:
Was the exercise text clear enough? If not make an improved suggestion.
Was existing solution correct? If not make a clear text of how to solve it correctly
Ch. 1
Introduction
Ch. 2
Ch. 3
Ch. 4
Ch. 5
Circulation
Mud properties
Hydraulics
Important tasks
a.
b.
c.
d.
Ch. 1. Introduction
Non-con Gas
Gas
NGLs
Polar oil
Deep water
Heavy
Regular
1930
1950
1970
1990
2010
2030
2050
1. Introduction
Status 2003
2. Mud circulation
The pump
2. Mud Circulation
Pump characteristics
2. Mud circulation
Pump characteristics
Liner size
in
5 1/2
5 3/4
6 1/4
6 1/2
6 3/4
7 1/4
Discharge pressure
psi
bar
5555
383.0
5085
350.6
4670
322
4305
296.8
3980
274.4
3690
254.4
3430
236.5
3200
220.6
GPM
m3/s
444
0.0215
486
0.0307
529
.0334
574
.0362
621
.0392
669
.0422
720
.0454
772
.0487
Power
Hp
1439.0
1441.8
1441.3
1441.7
1442.0
1440.3
1440.8
1441.3
Emax =
*q
Pmax
E=p*q
= 1 600 Hp
EMax, recommended =
1 440 Hp
q Max, recommended =
383 bar
Max, recommended
E=p*q
(W)
(Hp)
2. Mud circulation
Cleaning of mud
1. Settling
2. Dilution
3. Mechanical separation
4. Chemical treatment
2. Mud circulation
Cleaning of mud
BARITE
.0280
2463
2200
10
.0250
2108
2000
20
.0160
863
800
50
.0090
279
250
60
.0072
230
205
100
.0045
140
125
120
.0037
117
105
200
.0030
74
68
325
.0018
44
40
Colloids
Out
Unweighted
Weighted
Out
Out
1.
2.
3.
4.
Mud:
Clay chemistry
Polymer chemistry
Rheology
Additives
Fluid
Colloidal phase
Inert phase
tas
ks
1. Rheology control
2. Particle control (cleaning)
3. Density control
4. Filtration control
Ch. 3
Ch. 5
Ch. 7
Ch. 8
3. Fluid properties
3.1. Clay chemistry
Sandstone reservoir
3. Fluid properties
3.1. Clay chemistry
Montmorilonite crystal
3. Fluid properties
3.1. Clay chemistry
Montmorilonite crystal
1 m = 10 -6 m
1 = 10-10 m
dH2O = 3
0.3
9
12
200
still
sheared
3. Fluid properties
3.1. Clay chemistry
Montmorilonite crystal
Mg Ca K Na
K Ca Mg Na
40
20
0
Saturated
with NaCl
Destilled
water
exchange
swelling
3. Fluid properties
3.1. Clay chemistry
10 % NaCl
H2O
Dispersed
Flocculated
Aggregated
Aggre./ floccl.
10 % CaCl2
Dispersed:
Dispersants
Increase pH with NaOH or KOH
Precipitate cations
Flocculate:
High colloid concentration
High electrolyt concentration
High T
Salt
Gypsum
Limestone
Cement
CaCl2 NaCl
CaSO2 *2H2O
CaCO3
Ca(OH) (lime)
3. Fluid properties
3.1. Clay chemistry
Montmorilonite crystal
3. Fluid properties
3.4. Clay chemistry
CEC
3. Fluid properties
Type of
charge:
Type of
Polymers:
0
+
- Anionic, behave much like clay:
(break up at high T)
3. Fluid properties
3.3. Rheology
Measuring
30
F
20
10
170
511
1022
100
300
600
= v/y = shear rate (s-1)
Speed
RPM
Shear rate
s-1
Reading
600
300
100
1022
511
170
28
14
5
RPM
3. Fluid properties
3.3. Rheology
Measuring
RPM
rpm
600
300
200
100
60
30
6
3
3 10
3 10
s-1
lb/100ft2
Pa
5
5
5
OFU = * 1.06
SI = OFU * 0.4788
13 13.8
23 11.68
48
8.14
6.61
24.37
3. Fluid properties
3.3. Rheology
4 Models
Newtonian model:
Bingham plastic model:
y pl
1 point
2 points
K n
2 points
y K n
3 points
600
300
3
Newtonian model
300
300 49.75
0.09736 Pas
300
511
1022
511
5
97.36 cP
71.05
49.75
6.61
50
pl
0.04168 Pas
600 300
1022 511
511
300
600
RPM
300
600
RPM
300
600
RPM
600
71.05
log
300
49.75 3.32 log 71.05 0.514
600
log 2
49.75
log
300
log
71.05
2.2 Pa
n 10220.514
50
y K n
Iteration
50
0
.9 9
=0
300
600
.8 4
=0
RPM
y c1 c2 x
y 0 c x
y c1 c2 x
log( ) log( K ) n log( )
Step 1
y
71.05
49.75
x .
1022
511
..
..
Step 2:
Tool Menu
Data Analysis
Regression
pl
y pl
y
is a measure of mechanical
friction
is a measure of inter-colloidal
forces
150
eff /
Sh
ea
r th
pl
30
0
inn
ing
Time
dependency
eff
300
60
0
30
0
Thixothropic
Rheophectic
1. Spurt loss
2. Initial filter is formed
dp
dpores
Real formation
Vol %
q dt V
filtrate
Cuttings
(100 2000 m)
0-4
Sulfonated asphaltene
(50 400 m)
0-2
Barite
(10 -74 m)
5 25
PAC / Clay
(0.1 2 m)
1-5
3. Fluid properties
3.5. Additives
1.
2.
3.
Viscosity control
Fluid loss control
Friction reducer
1. Viscosity control
mud 2
mud 1
filtrate 2
filtrate 1
3. Fluid properties
3.5. Additives
3. Friction reducer
-eff
p
Base fluid
15
700
+ 0.1 % HEC
20
200
Polyetylene oxid
(PEG)
C2nH4n+2On+1
M > 20 000
v(r)
(r )
Objective:
Necessary knowledge:
Plan:
1. Fluid mechanics /Head loss
2. Laminar pressure loss
pipe
annulus
effective viscosity
example
3. Turbulent pressure loss
4. Singularity loss
Circulation system
Fluid rheology
Fluid mechanics
ch 2
ch 3
ch 4
4. Hydraulic friction
v y
y
out
General form
Cartesian coordinates
Cylindrical coordinates
v
t
v y v z
v x
t x
y
z
rvr 1 v vz
t r r
r
z
d vdV
dt
v A 1 v1 A1 2 v 2 A2
4. Hydraulic friction
4.1. Fluid mechanics
Concervation equations
Momentum equation: Microscopic. Navier-Stoke
General form
Cartesian coordinates
(only x-component)
Cylindrical coordinates
(only the r-component)
Dv
g p
Dt
2v x 2 vx 2 vx
v x
v
v
v
p
v x x v y x v z x
2 2 g x
2
x
y
z
x
dy
dz
t
x
v
v v z
v
v z
vz r
vz z
r
r
z
t
1
2v
2v
p
rv z 12 2z 2z g z
z
z
r
r r r
v
p
( r z ) g z
z r r
r
d
dV 1 v12 A1 2 v 22 A2 p1 A1 p 2 A2 F Mg
dt
F is the resultant shear force acting on the system, M the total mass flow
dV
The steady state, one dimensional pipe flow the macroscopic expression reduces to:
p1 A1 p 2 A2 F Mg sin
4. Hydraulic friction
4.1. Fluid mechanics
Concervation equations
Q
k 2T 0
t
p v2
g
2
g
p v2
h pump
g
2
g
in
h friction
out
p
v
v 2 2g
specific density.
4. Hydraulic friction
4.1. Fluid mechanics
Refreshing
v1 = 1.4 m/s
q v ( r ) dA
dA = 2rdr
2v0
2v0 2
2v0 R 2 v0
3
2
4
2
(
r
r
/
R
)
dr
(
r
/
2
r
/
4
R
)
R2
R2
R2 4
2
v0 = vmax
v0 = 2vz
Re = vd /
L = ID * 0.06 Re
L = ID * 4.4 Re **1/6
4. Hydraulic friction
4.1. Fluid mechanics
Head loss
Total head:
p v2
z
g 2 g
velocity head:
,
p v2
z
g 2 g
h pump
in
p v2
z
g 2 g
h friction
out
. v2
4. Hydraulic friction
1. State
2. Constitutive
3. Continuity
dv x
dr
dv x
dr
v
v x v y v z
t
x
y
z
vx v y vz
0
x
y
z
4. Momentum
= -
v
0
x
v v v
v
v z
vz r z vz z
r
r
z
t
vy = vz = 0 (vx = v)
2
2
1
p
rvz 12 v2z v2z g z
z
z
r
r r r
dp
v
r
dx
r r
r
Separating, integrating (from r = 0 to r (dv/dx =0), separating, integrating now from r = r to R (v(r) = 0)
2
and taking dq v 2 r dr leading to q v A v r
total flow after integration
v x (r )
dp p
dx L
dp / dx 2 2
R r
4
32v L
d2
Hagen Poiseulle
4. Hydraulic friction
4.2. Laminar flow
p A - p A F = mg . sin
1
p r 2 (r ) 2 r x
(r )
r p
2 x
puniversal = 4/d * w * x
dv x
dr
dv
r dp
dr
2 dx
v x (r )
R p
2 x
dp / dx 2
R r2
4
dv
dp 1
r dr
dx 2
4. Hydraulic friction
4.2. Laminar flow
Pipe. Bingham
r dp
2 dx
0 y
dv x
dr
r0 dp
2 dx
4. Hydraulic friction
4.2. Laminar flow; friction loss derivation
dp 4
( R 2 Ri2 ) 2
R0 Ri4 0
q v x 2r dr
R
8 dx
Ri
ln 0
Ri
R0
p 32 v
x
d L2
d L2 d 02 d i2
d 02 d i2
d
ln 0
di
dp
v
48 2
dx
d hydr
dhydr = douter - dinner
4. Hydraulic friction
4.2. Laminar flow:
Step 1
p 32 v
x
d2
32 eff L v
d2
p p
eff pl
Step 2
32 pl Lv
32 p L v
d2
16L o
3d
16 y L
3d
y d
6v
pl
eff
4. Hydraulic friction
4.2. Laminar flow:
R puniversal
2
x
puniversal 2 w
x
R
puniversal = p Newtonian
2 w 32 v
R
d2
w = 8v/d .
8v
d
p Newton 32 v
x
d2
4. Hydraulic friction
4.2. Laminar flow
Lam.pipe
Lam.annulus
Turb.Pipe.ann.
Newtonianmodel
32v L
p p
d2
48v L
p a
d o d i 2
Binghammodel
p p
p a
32 pl Lv
d2
Powerlawmodel
16L o
3d
48 pl Lv
6 L o
d o d i
d o d i 2
viscosity, eff=
d
o
6v
o d o d i
Eff.
pipe
Eff.visc.ann.
eff=
Shearratepipe
8v
d
8v
o
d
3 pl
Shearrateann.
12v
d y d i
12v
o
d o d i
2 pl
eff pl
eff pl
8v
2n1
12v
L
p a 4 K
3n d o d i
d o d i
a log n 3,93 50
b 4 L 1
p aN Re
v 2
b 1,75 log n 7
dh 2
eff
8v 3n1
4n
d
eff
12 v 2n1
d
3
n
h
3n 1
K p K
4n
GeneralReann
d n v 2 n
Re
K a 12 n 1
n
2n 1
Ka K
3n
12v
2n1
d
3
n
o i
Fanningflam=16/Re
Fanningflam=24/Re
Kd
8v
Kd h
12 v
8v 3n1
4n
d
d n v 2 n
Re
K p 8 n 1
GeneralRepipe
8v 3n1 L
p p 4 K
4n d
d
4. Hydraulic friction
4.2. Laminar flow; friction loss derivation
Flow example
Symbol
RPM
Unit
rpm
600
300
200
100
6
3
(-)
140
98
78
54
16
13
s-1
1022
511
340
170
10.2
5.1
lb/100 ft2
148.4
103.9
82.7
57.2
17.0
13.8
3 10
3 10
23
48
5.1
5.1
24.4
50.9
Data
Pa
w
71.05
49.75
39.60
27.39
8.14
6.61
11.68
24.37
0.0667
0.212 m / s
0.3145
1
q = 4000
0.0667 m 2 s
1000 60
8v
d
o 28.5Pa
eff
d di
28.5 0.673 0.229
pl o o
0.0417
7.50 Pas
8v
8 0.212
pann
Re
12.5
eff
7.5
12 v
d hydraulic
pann
4
d hydraulic
w dx
12 0.212
0.444
5.7
4
33 200 59000 Pa 0.59 bar
0.444
4. Hydraulic friction
F refers to Fanning
M refers to Moody
1 2
v 4 f F
2
R p
2 x
pF 2 f F v 2 L / d
fF
3n 1
4n 16
d n v 2n
Re general
16 8n 1 K
fF
v/ eff
Re = d
EGL
24
Re general
HGL
4. Hydraulic friction
4.3 Turbulent flow
f F 0.0791* Re 0.25
Blasius
Moore
e
/R
16
fF = a * Regeneral -b
Colebrook
fF = c1 + c2 * NRe - c3
a = f(n)
b = f(n)
c1 = 0.026 (e/d)0.25 + 0.133 (e/d)
c2 = 22 (e/d)0.44
c3 = 1.62 (e/d)0.34
4. Hydraulic friction
1
K L p /( v 2 )
2
K L, exp antion
A
1 1
A2
f M 4 w /
1 2
v 4 f F
2
1
1
pbit 1.11 v 2 (1 0.11) v 2
2
2
p c v1 n 0
p c v1.8 0.2 0.8
p c v ? ? ?
1.
2.
3.
4.
Hydraulic
Mechanical
q3 / d 2
q2 / d 2
q3/ 2 / d 2
q3 / d 4
ROP A q / d nozzle
a8
Cuttings removal
Boundary conditions of model
Liner-wise optimization
Well-wise optimization
80
ploss = K1D q m
90
fm
%o
ax t
e
ssur
e
r
p
es t
ploss = K1D q m
Step 1:
Pump pressure
q1 0.0135m s
p1 10010 Pa
pbit 44 10 Pa
q2 0.027 m3 s
p2 320105 Pa
pbit1 1110 5 Pa
ploss1 p1 pbit1 89 10 5
ploss 2 p 2 pbit 2 136 10 5
1.63
K1
ploss1
D q1
1.99 10 6
vmin > qr
ploss = K1D q m
ROP A q / d e
a8
q / de
ploss = K1D q m
1
q
pmax q 2 K1 Dq m 2
de
K bit
R p
1
A
p max q 2 K1 Dq m2
q
q K bit
2 pmax q m2 K1 Dq m1 0
2 pmax
qopt
m2 K1 D
1
m
a8
4
14
2 pmax m2 ploss 0
pbit ,opt
m
pmax
m2
Ae = A1 +A1 + A1
q4
d e4
Graphic solution
1. Boundary conditions:
a.
b.
ploss = K1D q m
c.
q r and q m
log-log plot
INPUT
INTERMEDIATE
RESULT
OPTIMAL
OUTPUT
6 liner pre-selected
D = 3 000 m
qr
= 0.2 m3 /s ppump = 93 . 105 Pa
qturb = 0.4 m3 /s ppump = 302 . 105 Pa
m = 1.7
K1 = 2.4 . 106
1000
100
10
0.001
0.01
0.1
ROP A q / d nozzle
a8
p = const
E = const
A
de
qoptI
a8
pmax q 2 K1 D q m 2
K bit
2 pmax
K1 D m 2
1
m
a8 4
A
de
a8
1
Emax q K1 Dq m 2
K bit
a8 4
E max
qopt II
K1D m2
1
m 1
Example
Section
26
17.5
12.25
8.5
end depth
1000
2000
3300
5000
qr.v
0.037
0.032
0.022
0.016
q r.h q-turb
0.042 0.047
0.038 0.040
0.032 0.033
0.025 0.027
smallest liner
6.75 6.5
6.5 - 6
5.75
5.5
Typical questions
a.
Which liner should be used, and what is the optimal flow rate?
Find graphically the pump schedule in the graph below
b.
1.
2.
end depth
1000
2000
3300
5000
qr
0.037
0.032
0.022
0.016
qturb
0.047
0.040
0.030
0.022
smallest liner
6.75 6.5
6
5
5
b.
end depth
1000
2000
3300
5000
qr
0.037
0.032
0.022
0.016
When change to a smaller liner dimension in the 26 section? Find theoretically. K1 = 4.0 * 106, m = 1.6
E max
qopt II
K1D m2
1
m 1
1.075 106
0.0392
6
410 D 1.6 2
c.
qturb
0.047
0.040
0.030
0.022
1
1.6 1
D = 690 m
Optimal nozzle size in 4000 m depth? Find theoretically. K1 = 4.0 * 106, m = 1.7
pbit opt m 1
I
m2
qopt
1
pbit 1.11
2
2
de
4
264.4 105
2 pmax
qopt
m2 K1 D
1
m
21
22
23
21
21
21
21
22
22
21.00 21.32
21.33 21.66
21.67 21.99
Program. Summary
Principle:
1.Find Range
2.Find liner
3.Find opt. values