MRP MANAGEMENT

IN INDIA
Presented By:
Guided by:Mr.S.K.PATTANAYAK

Golak B.Mahanta (14-22-212)

M.Tech-(D&M),
2ND Sem,

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

SEMINAR OUTLINE
1.HISTORY
2.TOYOTA INDIA
3.MRP
4.MRP AT TOYOTA INDIA
5.CONCLUSION

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

HISTORY
Established in Japan in Year 1937
Largest and most profitable automobile manufacturer in
the world since 2008.
Largest listed company in Japan.
14th largest listed company world over.
Factories in 27 countries in the world.
Over 3,33,498 employees world over.

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

TOYOTA INDIA
JOINT VENTURE: Toyota Motors And Kirloskar groups
on oct 6th ,1997
PLACE: Toyota Kirloskar Motors(TKM),Bidadi,
Banglore, Karnataka.
INVESTMENT:1500 Crore

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

WHAT IS MRP?
In 1964,Joseph Orlicky developed Material
Requirements Planning (MRP).
The first company to use MRP was Black & Decker in
1964
MRP is a systematic planning-and-control methodology
for production and inventory.
Procedure for planning and controlling
the raw material,
purchased parts, and
work in progress (WIP) inventories required in
manufacturing a product.
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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

An MRP system is intended to simultaneously meet

three objectives:
Ensure materials are available for production and
products are available for delivery to customers.
Maintain the lowest possible material and product
levels in store.
Plan manufacturing activities, delivery schedules and
purchasing activities.

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

Thus, MRP is designed to answer three

questions:
what is needed?
how much is needed?
when is it needed?

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

MAIN INPUTS/REQUIREMENTS TO MRP

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MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

MRP AT TOYOTA INDIA

Only assembly .
Engine, sensor,chip etc imported from japan
Other component are purchased from local industries.
Industries are generally within the main campus.

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The maximum amount of raw material at the factory

at any point of time does not exceed two hour
production requirements.
Within 48hrs ,all finished car left the factory.
No dealer is sent more than 15days stock.
Toyota managed this by Milk Run policy.

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What is milk run ?

A milk run ,in logistics ,is a round trip that facilitates either distribution or
collection.
Picking small quantities of supplies from vendors.

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REFERENCES:

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