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8

Process-Costing
Systems

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

8-2

Process Costing
Production environment
Homogenous units
Mass produced
Automated
Continuous flow

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

8-3

Process Costing
Production environment
Homogenous units
Mass produced
Automated
Continuous flow

McGrawHill/Irwin

Costing procedure
Costs are recorded
for a department.
Department costs are
assigned equally to
units produced.

TheMcGrawHillCompanies,Inc.2006

8-4

Process Costing
To help
set prices

To evaluate
products

How are unit


costs used?
To evaluate
production
efficiency
McGrawHill/Irwin

To determine
balance sheet
inventory
TheMcGrawHillCompanies,Inc.2006

8-5

Process Costing

Dollar Amount

Direct
Materials

McGrawHill/Irwin

Direct labor costs


are usually small
Manufacturing in comparison to
Overhead
other product
costs in process
Direct
cost systems.
Labor
(high level of
automation)
Type of Product Cost

TheMcGrawHillCompanies,Inc.2006

8-6

Process Costing

Dollar Amount

Direct
Materials
Conversion

Direct labor costs


are usually small
in comparison to
other product
costs in process
cost systems.
(high level of
automation)

Type of Product Cost


So, direct labor and manufacturing overhead are often
combined into one product cost called conversion.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

8-7

Comparing Job Costing


and Process Costing

Job costing

Process costing

Costs accumulated by the


job.

Costs accumulated by
department or process.

Work in process has a job


cost record for each job.

Many unique, high cost


jobs.

Work in process has a


production report for each
batch of products.

A few identical, low cost


products.

Units continuously
produced for inventory in
automated process.

Jobs built to customer


order.

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

8-8

Comparing Job Costing


and Process Costing
Work in process
contains individual
jobs in a
job cost system.

Direct
Materials
Direct Labor

Manufacturing
Overhead

McGrawHill/Irwin

Jobs

Finished
Goods

Cost of
Goods
Sold
TheMcGrawHillCompanies,Inc.2006

8-9

Comparing Job Costing


and Process Costing
Direct
Materials
Direct Labor
& Overhead
(Conversion)

Work in process
contains homogenous
products in a process
cost system.

Products

Finished
Goods

Cost of
Goods
Sold
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

810

Comparing Job Costing


and Process Costing
Sameobjective:
objective: determine
determine
Same
thecost
costof
ofproducts
products
the

Same
Same Inventory
Inventory accounts:
accounts: raw
raw materials,
materials,
work
work in
in process,
process, and
and finished
finished goods
goods

Same
Same overhead
overhead assignment
assignment method:
method:
predetermined
predetermined rate
rate times
times actual
actual activity
activity
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

811

Department With No Beginning or


Ending WIP Inventory
Same
objective:ordetermine
No beginning
ending
the
of products
Work
incost
Process
Inventory

a company
is
Same Common
Inventorywhen
accounts:
raw materials,
successful
at just-in-time
production
work in process,
and finished
goods

assignment
method:
Manufacturing
costs
for a period
CostSame
per overhead
=
predetermined
rate
times actual
activity
unit
Units
produced
for the
period
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

812

Department With No Beginning or


Ending WIP Inventory
Spirit Beverages produces a sport drink. During October, the
Blending Department had the following manufacturing costs:

Direct materials
Conversion costs
Total costs to be assigned

$16,000
5,600
$21,600

Spirit started and completed 8,000 four-bottle packages during


October. Spirit had no beginning work in process inventory.
Compute the manufacturing unit costs for October.
Direct materials
Conversion costs
Mfg. cost per completed unit
McGrawHill/Irwin

$16,000 8,000 units = $ 2.00


5,600 8,000 units = $ 0.70
$21,600 8,000 units = $ 2.70
TheMcGrawHillCompanies,Inc.2006

813

Department With Ending WIP


Inventory
Same objective: determine
No beginning
in products
Process Inventory
theWork
cost of

Same Inventory
accounts:
raw materials,
Ending
Work in Process
Inventory
consists
of incomplete
units atand
the finished
end of the
period.
work in process,
goods

Same
overhead
assignment
method:
We must
now deal
with the concept
predetermined
rate times
actual activity
of equivalent
units.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

814

Department With Ending WIP


Inventory
Samenow
objective:
determine
We must
deal with
the concept
theequivalent
cost of products
of
units.

Equivalent
unitsaccounts:
is a concept
expressing
Same
Inventory
raw
materials,
partially
units
asfinished
a smaller
number
workcomplete
in process,
and
goods
of fully complete units.
CostSame
per overhead
assignment
method:
Manufacturing
costs
for a period
=
equivalent
predetermined
rate times
actual
activity
Equivalent
units
for the
period
unit
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

815

Equivalent Units Example


Two one-half filled cups are
equivalent to one full cup.

So, 10,000 units 70 percent complete


are equivalent to 7,000 complete units.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

816

Assigning Costs to Products

Lets look at the five-step


process for assigning costs
to units produced, followed
by an example using the five
steps.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

817

Assigning Costs to Products


The Five-step Process

Summarize
Summarizethe
theflow
flow of
ofphysical
physicalunits
units(number
(number of
of
units
units completed
completed and
and number
number of
of units
unitsremaining
remaining in
in
process).
process).

Compute
Computethe
thenumber
number of
ofequivalent
equivalentunits
unitsproduced.
produced.

Summarize
Summarizethe
thetotal
totalcosts
coststo
to be
be accounted
accounted for
for
(costs
(costsin
inbeginning
beginning work
work in
inprocess
processinventory
inventoryand
and
the
thecosts
costsincurred
incurred in
inthe
the current
current period).
period).

Compute
Computecosts
costsper
per equivalent
equivalentunit.
unit.

Assign
Assignunit
unit costs
costsfrom
from
to
tounits
unitscompleted
completedand
andto
to
units
units in
inending
endingwork-in-process
work-in-processinventory.
inventory.

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

818

Department With Ending WIP


Inventory
Spirit incurred the following manufacturing costs in October
(same data as before):

Direct materials
Conversion costs
Total costs to be assigned

$16,000
5,600
$21,600

Spirit started 8,000 units and completed 6,000 units in October.


Spirit had no beginning work in process inventory. All direct
materials had been added to each unit still in process, but only
20 percent of conversion costs had been incurred for the 2,000
units still in process.
Complete the five-step process to assign
costs to units produced in October.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

819

Department With Ending WIP


Inventory Equivalent Units

Flow of Units in October


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

0
8,000
8,000
6,000
2,000
8,000

?
?
?

?
?
?

TheMcGrawHillCompanies,Inc.2006

820

Department With Ending WIP


Inventory Equivalent Units

Flow of Units in October


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

0
8,000
8,000
6,000
2,000
8,000

6,000
?
?

6,000
?
?

Units completed and transferred are 100%


complete for both material and conversion.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

821

Department With Ending WIP


Inventory Equivalent Units

Flow of Units in October


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

0
8,000
8,000
6,000
2,000
8,000

6,000
2,000
8,000

6,000
?
?

All material had been added to


units remaining in process.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

822

Department With Ending WIP


Inventory Equivalent Units

Flow of Units in October


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

0
8,000
8,000
6,000
2,000
8,000

6,000
2,000
8,000

6,000
400
6,400

20% of 2,000 units

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

823

Department With Ending WIP


Inventory Assigning Costs

Flow of Costs in October


Costs to account for (Step 3)
Costs in beginning work in process inventory
Current period costs
Total costs to account for

Material Conversion
$

0
16,000
$ 16,000

$
$

Total

0 $
0
5,600
21,600
5,600 $ 21,600

Equivalent Units
Costs per equivalent unit (Step 4)

8,000
?

6,400
?

Costs accounted for (Step 5)


Costs transferred
Cost of ending work in process inventory
Total costs accounted for

?
?
?

?
?
?

?
?
?

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

824

Department With Ending WIP


Inventory Assigning Costs

Flow of Costs in October


Costs to account for (Step 3)
Costs in beginning work in process inventory
Current period costs
Total costs to account for
Equivalent Units
Costs per equivalent unit (Step 4)
Costs accounted for (Step 5)
Costs transferred
Cost of ending work in process inventory
Total costs accounted for

Material Conversion
$

0
16,000
$ 16,000
$

8,000
2.00

Total

0 $
0
5,600
21,600
5,600 $ 21,600

6,400
0.875

?
?
?

?
?
?

$ 2.875
?
?
?

$16,000 8,000 equivalent units


$5,600 6,400 equivalent units
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

825

Department With Ending WIP


Inventory Assigning Costs

Flow of Costs in October


Costs to account for (Step 3)
Costs in beginning work in process inventory
Current period costs
Total costs to account for

Material Conversion
$

0
16,000
$ 16,000

Equivalent Units
Costs per equivalent unit (Step 4)

8,000
2.00

Costs accounted for (Step 5)


Costs transferred
Cost of ending work in process inventory
Total costs accounted for

$ 12,000
?
?

Total

0 $
0
5,600
21,600
5,600 $ 21,600

6,400
0.875

$ 2.875

5,250 $ 17,250
?
?
?
?

6,000 equivalent units @ $2.00


6,000 equivalent units @ $0.875
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

826

Department With Ending WIP


Inventory Assigning Costs

Flow of Costs in October


Costs to account for (Step 3)
Costs in beginning work in process inventory
Current period costs
Total costs to account for

Material Conversion
$

0
16,000
$ 16,000

Equivalent Units
Costs per equivalent unit (Step 4)

8,000
2.00

Costs accounted for (Step 5)


Costs transferred
Cost of ending work in process inventory
Total costs accounted for

$ 12,000
4,000
$ 16,000

Total

0 $
0
5,600
21,600
5,600 $ 21,600

6,400
0.875

$ 2.875

5,250 $ 17,250
350
4,350
5,600 $ 21,600

2,000 equivalent units @ $2.00


400 equivalent units @ $0.875
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

827

Department with Beginning &


Ending WIP Inventory
When
When there
there is
is Beginning
Beginning WIP,
WIP,the
the
determination
determination of
of equivalent
equivalent units
units
becomes
becomes somewhat
somewhat more
more complicated.
complicated.
Primary
Primaryquestion
questionto
tobe
beanswered:
answered:
Which
Whichunits
unitswere
werecompleted
completedfirst
first
during
duringthe
the period?
period?
(How
(Howyou
youanswer
answer this
thisquestion
questionwill
will
affect
affect the
the Total
TotalEU
EUfor
for the
theperiod.)
period.)

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

828

Department with Beginning &


Ending WIP Inventory
Weighted
Weighted Average
Average vs.
vs. FIFO
FIFO
WeightedWeightedAverage
Average

All
Allunits
unitsand
andcosts
costs
are
areconsidered
considered
together
togetherto
todetermine
determine
average
averagecost
costper
perEU,
EU,
regardless
regardlessof
of
whether
whetherthe
thecosts
costs
were
wereincurred
incurredlast
last
period
periodor
orcurrently.
currently.
McGrawHill/Irwin

FIFO
FIFO

Costs
Costsare
areaccounted
accounted
for
forby
bylayer.
layer.Cost
Costper
per
EU
EUfor
forthis
thisperiod
periodis
is
computed
computedseparately
separately
from
fromthe
theCost
Costper
perEU
EU
for
forlast
lastperiod.
period.

TheMcGrawHillCompanies,Inc.2006

829

Department with Beginning &


Ending WIP Inventory
Weighted
Weighted Average
Average vs.
vs. FIFO
FIFO
WeightedWeightedAverage
Average

All
Allunits
unitsand
andcosts
costs
are
areconsidered
considered
together
togetherto
todetermine
determine
average
averagecost
costper
perEU,
EU,
regardless
regardlessof
of
whether
whetherthe
thecosts
costs
were
wereincurred
incurredlast
last
period
periodor
orcurrently.
currently.
McGrawHill/Irwin

WeightedWeightedAverage
Average is
is
the
the most
most
commonly
commonly
used
used
method.
method.
TheMcGrawHillCompanies,Inc.2006

830

Assigning Costs Using


Weighted-Average Costing

The
The weighted
weighted average
average method
method .. .. ..
Makes
Makesno
nodistinction
distinctionbetween
betweenwork
workdone
donein
inthe
theprior
priorperiod
period
and
andwork
workdone
donein
inthe
thecurrent
currentperiod.
period.

Blends
Blendstogether
togetherunits
unitsand
andcosts
costsin
inbeginning
beginninginventory
inventorywith
with
units
unitsand
andcosts
costsin
inthe
thecurrent
currentperiod.
period.

The
The FIFO
FIFO method
method isis covered
covered in
inAppendix
AppendixA.
A.

Lets revisit Spirit in December


where we have a beginning
inventory from the previous month.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

831

Beginning and Ending Inventory


Weighted-Average Costing
Spirit had the following cost and
unit data for December:

Beginning WIP inventory


Costs incurred in Dec.
Units Started in Dec.
Units completed
Ending WIP inventory

Percentage Complete
Total Costs
Units Materials Conversion Materials Conversion
2,000
40%
80% $
2,000 $
1,000
20,000
7,000
12,000
10,000
100%
100%
4,000
25%
60%

Complete the five-step process to assign costs to units


completed and to units left in process for December.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

832

Beginning and Ending Inventory


Weighted-Average Costing

First lets look at a flow chart


showing the blending of units
in beginning work in process
inventory with units started
during the month.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

833

Beginning and Ending Inventory


Weighted-Average Costing
Beginning
Inventory
2,000 units
14,000 units

10,000 units
completed

12,000 units
started
Ending
Inventory
4,000 units
Now lets examine the five-step process.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

834

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
4,000
14,000

?
?
?

?
?
?

TheMcGrawHillCompanies,Inc.2006

835

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
4,000
14,000

10,000
?
?

10,000
?
?

Units completed and transferred are 100%


complete for both material and conversion.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

836

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Ending work in process inventory
Total units accounted for

25% of 4,000 units

McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
4,000
14,000

10,000
1,000
11,000

10,000
2,400
12,400

60% of 4,000 units

TheMcGrawHillCompanies,Inc.2006

837

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)
Costs accounted for (Step 5)
Costs assigned to units transferred
Cost of ending work in process inventory
Total costs accounted for

McGrawHill/Irwin

11,000
?
?
?
?

12,400
?
?
?
?

?
?
?
?

TheMcGrawHillCompanies,Inc.2006

838

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)
Costs accounted for (Step 5)
Costs assigned to units transferred
Cost of ending work in process inventory
Total costs accounted for

11,000
$
2.00 $
?
?
?

12,400
0.6452 $ 2.6452
?
?
?

?
?
?

$22,000 11,000 equivalent units


$8,000 12,400 equivalent units
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

839

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

11,000
$
2.00 $

12,400
0.6452 $ 2.6452

Costs accounted for (Step 5)


Costs assigned to units transferred
Cost of ending work in process inventory
Total costs accounted for

$ 20,000 $
?
?

6,452 $ 26,452
?
?
?
?

10,000 equivalent units @ $2.00


10,000 equivalent units @ $0.6452
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

840

Beginning and Ending Inventory


Weighted-Average Costing

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

11,000
$
2.00 $

12,400
0.6452 $ 2.6452

Costs accounted for (Step 5)


Costs assigned to units transferred
Cost of ending work in process inventory
Total costs accounted for

$ 20,000 $
2,000
$ 22,000 $

6,452 $ 26,452
1,548
3,548
8,000 $ 30,000

1,000 equivalent units @ $2.00


2,400 equivalent units @ $0.6452
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

841

Costs Transferred in
from Prior Departments

Multiple
Multipledepartments
departments in
in aaprocess
process result
result in
in units
units and
and

costs
coststhat
thatare
aretransferred
transferredfrom
from aaprior
prior department
department to
to
the
thecurrent
currentdepartment.
department.

These
Thesetransferred-in
transferred-incosts
costsare
aretreated
treatedexactly
exactlylike
likeaa
direct
direct material
materialthat
that isis added
added at
at the
thebeginning
beginningof
ofaa
production
productionprocess.
process.

Lets
Letsrevisit
revisitSpirit.
Spirit.with
withthe
theaddition
additionof
oftransferred-in
transferred-in
units
unitsand
andcosts.
costs. We
Wewill
willuse
usethe
theDecember
December
information
informationand
andthe
theweighted-average
weighted-average method.
method.

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

842

Costs Transferred in
from Prior Departments
Complete the five-step process for Spirit to assign costs to
units completed and to units left in process for December.

Flow of units in December


Beginning WIP inventory
Transferred-in during Dec.
Units completed
Ending WIP inventory

Percentage Complete
Units Materials Conversion Trans-in
2,000
40%
80%
100%
12,000
10,000
100%
100%
100%
4,000
25%
60%
100%

Flow of costs in December


Costs incurred in Dec.
Beginning WIP inventory
Transferred-in during Dec.
Units completed
Ending WIP inventory

Total Costs
Units Materials Conversion Trans-in
$ 20,000 $
7,000 $ 52,000
2,000
2,000
1,000
5,000
12,000
10,000
4,000

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

843

Costs Transferred in
from Prior Departments

Flow of Units in December


Units to account for
Beginning WIP inventory
Units transferred in during Dec.
Total units to account for
Units accounted for
Completed and transferred out
Ending WIP inventory
Total units accounted for

McGrawHill/Irwin

Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000

?
?
?

?
?
?

?
?
?

TheMcGrawHillCompanies,Inc.2006

844

Costs Transferred in
from Prior Departments

Flow of Units in December


Units to account for
Beginning WIP inventory
Units transferred in during Dec.
Total units to account for
Units accounted for
Completed and transferred out
Ending WIP inventory
Total units accounted for

Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000

10,000
?
?

10,000
?
?

10,000
?
?

100% complete for material,


conversion, and transferred-in units.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

845

Costs Transferred in
from Prior Departments

Flow of Units in December


Units to account for
Beginning WIP inventory
Units transferred in during Dec.
Total units to account for
Units accounted for
Completed and transferred out
Ending WIP inventory
Total units accounted for

25% of 4,000 units

Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000

10,000
1,000
11,000

10,000
2,400
12,400

10,000
4,000
14,000

60% of 4,000 units


Transferred-in units are 100% complete

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

846

Costs Transferred in
from Prior Departments

Flow of Costs in December


Costs to account for (Step 3)
Costs in beginning WIP inventory
Current period costs
Total costs to account for
Equivalent units
Costs per equivalent unit (Step 4)
Costs accounted for (Step 5)
Costs assigned to units transferred
Cost of ending WIP inventory
Total costs accounted for

McGrawHill/Irwin

Material Conversion Trans-in


$ 2,000 $
20,000
$ 22,000 $
11,000
?
?
?
?

1,000
7,000
8,000
12,400
?
?
?
?

Total

5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000
14,000
?
?
?
?

?
?
?
?

TheMcGrawHillCompanies,Inc.2006

847

Costs Transferred in
from Prior Departments

Flow of Costs in December


Costs to account for (Step 3)
Costs in beginning WIP inventory
Current period costs
Total costs to account for

Material Conversion Trans-in

Equivalent units
Costs per equivalent unit (Step 4)

11,000
$ 2.00 $

Costs accounted for (Step 5)


Costs assigned to units transferred
Cost of ending WIP inventory
Total costs accounted for

$22,000 11,000 equivalent units

$ 2,000 $
20,000
$ 22,000 $

?
?
?

1,000
7,000
8,000

Total

5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000

12,400
14,000
0.6452 $ 4.0714 $ 6.7166
?
?
?

?
?
?

?
?
?

$57,000 14,000 equivalent units

$8,000 12,400 equivalent units


McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

848

Costs Transferred in
from Prior Departments

Flow of Costs in December


Costs to account for (Step 3)
Costs in beginning WIP inventory
Current period costs
Total costs to account for

Material Conversion Trans-in

Equivalent units
Costs per equivalent unit (Step 4)

11,000
$ 2.00 $

$ 2,000 $
20,000
$ 22,000 $

Costs accounted for (Step 5)


Costs assigned to units transferred $ 20,000 $
Cost of ending WIP inventory
?
Total costs accounted for
?

10,000 equivalent units @ $2.00

1,000
7,000
8,000

Total

5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000

12,400
14,000
0.6452 $ 4.0714 $ 6.7166
6,452
?
?

$ 40,714 $ 67,166
?
?
?
?

10,000 equivalent units @ $4.0714

10,000 equivalent units @ $0.6452


McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

849

Costs Transferred in
from Prior Departments

Flow of Costs in December


Costs to account for (Step 3)
Costs in beginning WIP inventory
Current period costs
Total costs to account for

Material Conversion Trans-in

Equivalent units
Costs per equivalent unit (Step 4)

11,000
$ 2.00 $

$ 2,000 $
20,000
$ 22,000 $

Costs accounted for (Step 5)


Costs assigned to units transferred $ 20,000 $
Cost of ending WIP inventory
2,000
Total costs accounted for
$ 22,000 $

1,000 equivalent units @ $2.00

1,000
7,000
8,000

Total

5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000

12,400
14,000
0.6452 $ 4.0714 $ 6.7166
6,452
1,548
8,000

$ 40,714 $ 67,166
16,286
19,834
$ 57,000 $ 87,000

4,000 equivalent units @ $4.0714

2,400 equivalent units @ $0.6452


McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

850

Accounting for Spoilage Costs

Spoilage
Spoilagerepresents
representsthe
theamount
amount of
of resources
resourcesthat
thatgo
go
into
intothe
theprocess,
process,but
but DO
DONOT
NOTresult
result in
infinished
finished product.
product.
Managers
Managers face
face key
keyproblems
problemsrelated
related to
to spoilage:
spoilage:
1.
1.Identifying
Identifyingwhether
whetherititexists.
exists.
2.
2.Determining
Determiningwhether
whetheritit can
canbe
beeliminated.
eliminated.
3.
3.Deciding
Decidingwhether
whether eliminating
eliminatingitit is
isworthwhile.
worthwhile.
4.
4.Determining
Determiningthe
thecost
costof
of spoilage.
spoilage.
The
The5-step
5-stepapproach
approachdiscussed
discussedearlier
earliercan
can
be
bemodified
modifiedby
byincluding
including spoilage
spoilage

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

851

Accounting for Spoilage Costs


Normal
Normal spoilage
spoilage occurs
occurs as
as aa part
part of
of the
the regular
regular operations
operations
of
of an
an efficient
efficient process.
process.

Abnormal
Abnormal spoilage
spoilage is
is the
the result
result of
of unusual
unusual operating
operating problems.
problems.
Abnormal
Abnormal spoilage
spoilage is
is in
in addition
addition to
to normal
normal spoilage,
spoilage,
and
and is
is recorded
recorded as
as aa loss
loss of
of the
the period.
period.
We
We will
will illustrate
illustrate the
the spoilage
spoilage using
using the
the December
December data
data for
for
Spirit
Spirit Beverages,
Beverages, but
but without
without the
the transferred-in
transferred-in costs.
costs.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

852

Accounting for Spoilage Costs

Beginning WIP inventory


Costs incurred in Dec.
Units Started in Dec.
Units completed
Spoiled units
Ending WIP inventory

Percentage Complete
Total Costs
Units Materials Conversion Materials Conversion
2,000
40%
80% $
2,000 $
1,000
20,000
7,000
12,000
10,000
100%
100%
500
20%
50%
3,500
25%
60%

Spoilage is found at an inspection when 20% of the material


has been added and the conversion is 50% complete.

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

853

Accounting for Spoilage Costs


Beginning
Inventory
2,000 units
14,000 units

10,000 units
completed

12,000 units
started
Spoilage
500 units

Ending
Inventory
3,500 units

Complete the five-step process to assign costs to units


completed and to units left in process for December.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

854

Accounting for Spoilage Costs

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Spoiled units
Ending work in process inventory
Total units accounted for

McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
500
3,500
14,000

?
?
?
?

?
?
?
?

TheMcGrawHillCompanies,Inc.2006

855

Accounting for Spoilage Costs

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Spoiled units
Ending work in process inventory
Total units accounted for

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
500
3,500
14,000

10,000
?
?
?

10,000
?
?
?

Units completed and transferred are 100%


complete for both material and conversion.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

856

Accounting for Spoilage Costs

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Spoiled units
Ending work in process inventory
Total units accounted for

20% of 500 units


McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
500
3,500
14,000

10,000
100
?
?

10,000
250
?
?

50% of 500 units


TheMcGrawHillCompanies,Inc.2006

857

Accounting for Spoilage Costs

Flow of Units in December


Units to account for
Beginning work in process inventory
Units started this period
Total units to account for
Units accounted for
Completed and transferred out
Spoiled units
Ending work in process inventory
Total units accounted for

25% of 3,500 units


McGrawHill/Irwin

Step 1
Physical
Units

Step 2
Equivalent Units
Material Conversion

2,000
12,000
14,000
10,000
500
3,500
14,000

10,000
100
875
10,975

10,000
250
2,100
12,350

60% of 3,500 units


TheMcGrawHillCompanies,Inc.2006

858

Accounting for Spoilage Costs

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)
Costs accounted for (Step 5)
Costs assigned to units transferred
Spoiled units
Cost of ending work in process inventory
Total costs accounted for

McGrawHill/Irwin

10,975
?
?
?
?
?

12,350
?
?
?
?
?

?
?
?
?
?

TheMcGrawHillCompanies,Inc.2006

859

Accounting for Spoilage Costs

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

10,975
$ 2.0046 $

Costs accounted for (Step 5)


Costs assigned to units transferred
Spoiled units
Cost of ending work in process inventory
Total costs accounted for

$22,000 10,975 equivalent units


McGrawHill/Irwin

?
?
?
?

12,350
0.6478 $ 2.6523
?
?
?
?

?
?
?
?

$8,000 12,350 equivalent units


TheMcGrawHillCompanies,Inc.2006

860

Accounting for Spoilage Costs

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

10,975
$ 2.0046 $

12,350
0.6478 $ 2.6523

Costs accounted for (Step 5)


Costs assigned to units transferred
Spoiled units
Cost of ending work in process inventory
Total costs accounted for

$ 20,046 $
?
?
?

6,478 $ 26,524
?
?
?
?
?
?

10,000 equivalent units @ $2.0046


McGrawHill/Irwin

10,000 equivalent units @ $0.6478


TheMcGrawHillCompanies,Inc.2006

861

Accounting for Spoilage Costs

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

10,975
$ 2.0046 $

12,350
0.6478 $ 2.6523

Costs accounted for (Step 5)


Costs assigned to units transferred
Spoiled units
Cost of ending work in process inventory
Total costs accounted for

$ 20,046 $
200
?
?

6,478 $ 26,524
162
362
?
?
?
?

100 equivalent units @ $2.0046


McGrawHill/Irwin

250 equivalent units @ $0.6478


TheMcGrawHillCompanies,Inc.2006

862

Accounting for Spoilage Costs

Flow of Costs in December


Material Conversion Total
Costs to account for (Step 3)
Costs in beginning work in process inventory $ 2,000 $
1,000 $ 3,000
Current period costs
20,000
7,000
27,000
Total costs to account for
$ 22,000 $
8,000 $ 30,000
Equivalent units
Costs per equivalent unit (Step 4)

10,975
$ 2.0046 $

12,350
0.6478 $ 2.6523

Costs accounted for (Step 5)


Costs assigned to units transferred
Spoiled units
Cost of ending work in process inventory
Total costs accounted for

$ 20,046 $
200
1,754
$ 22,000 $

6,478 $ 26,524
162
362
1,360
3,114
8,000 $ 30,000

875 equivalent units @ $2.0046


2,100 equivalent units @ $0.6478
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

863

Process Cost Flows

Lets conclude our discussion


of process costing by examining
the cost flows in a twodepartment process, A and B.
We will use T-accounts and start
with materials.
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

864

Process Cost Flows


Materials Inventory
Purchases

Direct
Materials

Factory Overhead
Other
Overhead

McGrawHill/Irwin

WIP Dept. A
Direct
Materials

WIP Dept. B
Direct
Materials

TheMcGrawHillCompanies,Inc.2006

865

Process Cost Flows


Materials Inventory
Purchases

Direct
Materials
Indirect
Materials

Factory Overhead
Other
Overhead
Indirect
Materials

McGrawHill/Irwin

WIP Dept. A
Direct
Materials

WIP Dept. B
Direct
Materials

TheMcGrawHillCompanies,Inc.2006

866

Process Cost Flows

Next lets add labor and


manufacturing overhead
to the process cost flows.
Are you with me?
McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

867

Process Cost Flows


Wages Payable
Indirect
Labor

Factory Overhead
Other
Overhead
Indirect
Materials
Indirect
Labor
McGrawHill/Irwin

WIP Dept. A
Direct
Materials

WIP Dept. B
Direct
Materials

TheMcGrawHillCompanies,Inc.2006

868

Process Cost Flows


Wages Payable
Indirect
Labor
Direct
Labor

Factory Overhead
Overhead
Other
Overhead Applied to
Work in
Indirect
Materials Process
Indirect
Labor
McGrawHill/Irwin

WIP Dept. A
Direct
Materials
Conversion

WIP Dept. B
Direct
Materials
Conversion

TheMcGrawHillCompanies,Inc.2006

869

Process Cost Flows

Next lets transfer work


from Department A to
Department B. Are you
ready?

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

870

Process Cost Flows


WIP Dept. A
Direct
Materials

Transferred
to Dept. B

Conversion

WIP Dept. B
Direct
Materials
Conversion
Transferred
from Dept. A

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

871

Process Cost Flows

Now lets complete the


goods in Department B and
sell them. Still with me?

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

872

Process Cost Flows


WIP Dept. B

Finished Goods

Direct
Cost of
Materials
Goods
Conversion
Mfd.
Transferred
from Dept. A

Cost of
Goods
Mfd.

Cost of Goods Sold

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

873

Process Cost Flows


WIP Dept. B

Finished Goods

Direct
Cost of
Materials
Goods
Conversion
Mfd.
Transferred
from Dept. A

Cost of
Goods
Mfd.

Cost of
Goods
Sold

Cost of Goods Sold


Cost of
Goods
Sold

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

874

End of Chapter 8

McGrawHill/Irwin

TheMcGrawHillCompanies,Inc.2006

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