Beruflich Dokumente
Kultur Dokumente
Process-Costing
Systems
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
8-2
Process Costing
Production environment
Homogenous units
Mass produced
Automated
Continuous flow
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
8-3
Process Costing
Production environment
Homogenous units
Mass produced
Automated
Continuous flow
McGrawHill/Irwin
Costing procedure
Costs are recorded
for a department.
Department costs are
assigned equally to
units produced.
TheMcGrawHillCompanies,Inc.2006
8-4
Process Costing
To help
set prices
To evaluate
products
To determine
balance sheet
inventory
TheMcGrawHillCompanies,Inc.2006
8-5
Process Costing
Dollar Amount
Direct
Materials
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
8-6
Process Costing
Dollar Amount
Direct
Materials
Conversion
TheMcGrawHillCompanies,Inc.2006
8-7
Job costing
Process costing
Costs accumulated by
department or process.
Units continuously
produced for inventory in
automated process.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
8-8
Direct
Materials
Direct Labor
Manufacturing
Overhead
McGrawHill/Irwin
Jobs
Finished
Goods
Cost of
Goods
Sold
TheMcGrawHillCompanies,Inc.2006
8-9
Work in process
contains homogenous
products in a process
cost system.
Products
Finished
Goods
Cost of
Goods
Sold
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
810
Same
Same Inventory
Inventory accounts:
accounts: raw
raw materials,
materials,
work
work in
in process,
process, and
and finished
finished goods
goods
Same
Same overhead
overhead assignment
assignment method:
method:
predetermined
predetermined rate
rate times
times actual
actual activity
activity
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
811
a company
is
Same Common
Inventorywhen
accounts:
raw materials,
successful
at just-in-time
production
work in process,
and finished
goods
assignment
method:
Manufacturing
costs
for a period
CostSame
per overhead
=
predetermined
rate
times actual
activity
unit
Units
produced
for the
period
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
812
Direct materials
Conversion costs
Total costs to be assigned
$16,000
5,600
$21,600
813
Same Inventory
accounts:
raw materials,
Ending
Work in Process
Inventory
consists
of incomplete
units atand
the finished
end of the
period.
work in process,
goods
Same
overhead
assignment
method:
We must
now deal
with the concept
predetermined
rate times
actual activity
of equivalent
units.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
814
Equivalent
unitsaccounts:
is a concept
expressing
Same
Inventory
raw
materials,
partially
units
asfinished
a smaller
number
workcomplete
in process,
and
goods
of fully complete units.
CostSame
per overhead
assignment
method:
Manufacturing
costs
for a period
=
equivalent
predetermined
rate times
actual
activity
Equivalent
units
for the
period
unit
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
815
TheMcGrawHillCompanies,Inc.2006
816
TheMcGrawHillCompanies,Inc.2006
817
Summarize
Summarizethe
theflow
flow of
ofphysical
physicalunits
units(number
(number of
of
units
units completed
completed and
and number
number of
of units
unitsremaining
remaining in
in
process).
process).
Compute
Computethe
thenumber
number of
ofequivalent
equivalentunits
unitsproduced.
produced.
Summarize
Summarizethe
thetotal
totalcosts
coststo
to be
be accounted
accounted for
for
(costs
(costsin
inbeginning
beginning work
work in
inprocess
processinventory
inventoryand
and
the
thecosts
costsincurred
incurred in
inthe
the current
current period).
period).
Compute
Computecosts
costsper
per equivalent
equivalentunit.
unit.
Assign
Assignunit
unit costs
costsfrom
from
to
tounits
unitscompleted
completedand
andto
to
units
units in
inending
endingwork-in-process
work-in-processinventory.
inventory.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
818
Direct materials
Conversion costs
Total costs to be assigned
$16,000
5,600
$21,600
TheMcGrawHillCompanies,Inc.2006
819
McGrawHill/Irwin
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
0
8,000
8,000
6,000
2,000
8,000
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
820
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
0
8,000
8,000
6,000
2,000
8,000
6,000
?
?
6,000
?
?
TheMcGrawHillCompanies,Inc.2006
821
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
0
8,000
8,000
6,000
2,000
8,000
6,000
2,000
8,000
6,000
?
?
TheMcGrawHillCompanies,Inc.2006
822
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
0
8,000
8,000
6,000
2,000
8,000
6,000
2,000
8,000
6,000
400
6,400
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
823
Material Conversion
$
0
16,000
$ 16,000
$
$
Total
0 $
0
5,600
21,600
5,600 $ 21,600
Equivalent Units
Costs per equivalent unit (Step 4)
8,000
?
6,400
?
?
?
?
?
?
?
?
?
?
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
824
Material Conversion
$
0
16,000
$ 16,000
$
8,000
2.00
Total
0 $
0
5,600
21,600
5,600 $ 21,600
6,400
0.875
?
?
?
?
?
?
$ 2.875
?
?
?
TheMcGrawHillCompanies,Inc.2006
825
Material Conversion
$
0
16,000
$ 16,000
Equivalent Units
Costs per equivalent unit (Step 4)
8,000
2.00
$ 12,000
?
?
Total
0 $
0
5,600
21,600
5,600 $ 21,600
6,400
0.875
$ 2.875
5,250 $ 17,250
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
826
Material Conversion
$
0
16,000
$ 16,000
Equivalent Units
Costs per equivalent unit (Step 4)
8,000
2.00
$ 12,000
4,000
$ 16,000
Total
0 $
0
5,600
21,600
5,600 $ 21,600
6,400
0.875
$ 2.875
5,250 $ 17,250
350
4,350
5,600 $ 21,600
TheMcGrawHillCompanies,Inc.2006
827
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
828
All
Allunits
unitsand
andcosts
costs
are
areconsidered
considered
together
togetherto
todetermine
determine
average
averagecost
costper
perEU,
EU,
regardless
regardlessof
of
whether
whetherthe
thecosts
costs
were
wereincurred
incurredlast
last
period
periodor
orcurrently.
currently.
McGrawHill/Irwin
FIFO
FIFO
Costs
Costsare
areaccounted
accounted
for
forby
bylayer.
layer.Cost
Costper
per
EU
EUfor
forthis
thisperiod
periodis
is
computed
computedseparately
separately
from
fromthe
theCost
Costper
perEU
EU
for
forlast
lastperiod.
period.
TheMcGrawHillCompanies,Inc.2006
829
All
Allunits
unitsand
andcosts
costs
are
areconsidered
considered
together
togetherto
todetermine
determine
average
averagecost
costper
perEU,
EU,
regardless
regardlessof
of
whether
whetherthe
thecosts
costs
were
wereincurred
incurredlast
last
period
periodor
orcurrently.
currently.
McGrawHill/Irwin
WeightedWeightedAverage
Average is
is
the
the most
most
commonly
commonly
used
used
method.
method.
TheMcGrawHillCompanies,Inc.2006
830
The
The weighted
weighted average
average method
method .. .. ..
Makes
Makesno
nodistinction
distinctionbetween
betweenwork
workdone
donein
inthe
theprior
priorperiod
period
and
andwork
workdone
donein
inthe
thecurrent
currentperiod.
period.
Blends
Blendstogether
togetherunits
unitsand
andcosts
costsin
inbeginning
beginninginventory
inventorywith
with
units
unitsand
andcosts
costsin
inthe
thecurrent
currentperiod.
period.
The
The FIFO
FIFO method
method isis covered
covered in
inAppendix
AppendixA.
A.
TheMcGrawHillCompanies,Inc.2006
831
Percentage Complete
Total Costs
Units Materials Conversion Materials Conversion
2,000
40%
80% $
2,000 $
1,000
20,000
7,000
12,000
10,000
100%
100%
4,000
25%
60%
TheMcGrawHillCompanies,Inc.2006
832
TheMcGrawHillCompanies,Inc.2006
833
10,000 units
completed
12,000 units
started
Ending
Inventory
4,000 units
Now lets examine the five-step process.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
834
McGrawHill/Irwin
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
4,000
14,000
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
835
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
4,000
14,000
10,000
?
?
10,000
?
?
TheMcGrawHillCompanies,Inc.2006
836
McGrawHill/Irwin
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
4,000
14,000
10,000
1,000
11,000
10,000
2,400
12,400
TheMcGrawHillCompanies,Inc.2006
837
McGrawHill/Irwin
11,000
?
?
?
?
12,400
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
838
11,000
$
2.00 $
?
?
?
12,400
0.6452 $ 2.6452
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
839
11,000
$
2.00 $
12,400
0.6452 $ 2.6452
$ 20,000 $
?
?
6,452 $ 26,452
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
840
11,000
$
2.00 $
12,400
0.6452 $ 2.6452
$ 20,000 $
2,000
$ 22,000 $
6,452 $ 26,452
1,548
3,548
8,000 $ 30,000
TheMcGrawHillCompanies,Inc.2006
841
Costs Transferred in
from Prior Departments
Multiple
Multipledepartments
departments in
in aaprocess
process result
result in
in units
units and
and
costs
coststhat
thatare
aretransferred
transferredfrom
from aaprior
prior department
department to
to
the
thecurrent
currentdepartment.
department.
These
Thesetransferred-in
transferred-incosts
costsare
aretreated
treatedexactly
exactlylike
likeaa
direct
direct material
materialthat
that isis added
added at
at the
thebeginning
beginningof
ofaa
production
productionprocess.
process.
Lets
Letsrevisit
revisitSpirit.
Spirit.with
withthe
theaddition
additionof
oftransferred-in
transferred-in
units
unitsand
andcosts.
costs. We
Wewill
willuse
usethe
theDecember
December
information
informationand
andthe
theweighted-average
weighted-average method.
method.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
842
Costs Transferred in
from Prior Departments
Complete the five-step process for Spirit to assign costs to
units completed and to units left in process for December.
Percentage Complete
Units Materials Conversion Trans-in
2,000
40%
80%
100%
12,000
10,000
100%
100%
100%
4,000
25%
60%
100%
Total Costs
Units Materials Conversion Trans-in
$ 20,000 $
7,000 $ 52,000
2,000
2,000
1,000
5,000
12,000
10,000
4,000
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
843
Costs Transferred in
from Prior Departments
McGrawHill/Irwin
Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000
?
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
844
Costs Transferred in
from Prior Departments
Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000
10,000
?
?
10,000
?
?
10,000
?
?
TheMcGrawHillCompanies,Inc.2006
845
Costs Transferred in
from Prior Departments
Step 1
Step 2
Physical
Equivalent Units
Units Material Conversion Trans-in
2,000
12,000
14,000
10,000
4,000
14,000
10,000
1,000
11,000
10,000
2,400
12,400
10,000
4,000
14,000
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
846
Costs Transferred in
from Prior Departments
McGrawHill/Irwin
1,000
7,000
8,000
12,400
?
?
?
?
Total
5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000
14,000
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
847
Costs Transferred in
from Prior Departments
Equivalent units
Costs per equivalent unit (Step 4)
11,000
$ 2.00 $
$ 2,000 $
20,000
$ 22,000 $
?
?
?
1,000
7,000
8,000
Total
5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000
12,400
14,000
0.6452 $ 4.0714 $ 6.7166
?
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
848
Costs Transferred in
from Prior Departments
Equivalent units
Costs per equivalent unit (Step 4)
11,000
$ 2.00 $
$ 2,000 $
20,000
$ 22,000 $
1,000
7,000
8,000
Total
5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000
12,400
14,000
0.6452 $ 4.0714 $ 6.7166
6,452
?
?
$ 40,714 $ 67,166
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
849
Costs Transferred in
from Prior Departments
Equivalent units
Costs per equivalent unit (Step 4)
11,000
$ 2.00 $
$ 2,000 $
20,000
$ 22,000 $
1,000
7,000
8,000
Total
5,000 $ 8,000
52,000
79,000
$ 57,000 $ 87,000
12,400
14,000
0.6452 $ 4.0714 $ 6.7166
6,452
1,548
8,000
$ 40,714 $ 67,166
16,286
19,834
$ 57,000 $ 87,000
TheMcGrawHillCompanies,Inc.2006
850
Spoilage
Spoilagerepresents
representsthe
theamount
amount of
of resources
resourcesthat
thatgo
go
into
intothe
theprocess,
process,but
but DO
DONOT
NOTresult
result in
infinished
finished product.
product.
Managers
Managers face
face key
keyproblems
problemsrelated
related to
to spoilage:
spoilage:
1.
1.Identifying
Identifyingwhether
whetherititexists.
exists.
2.
2.Determining
Determiningwhether
whetheritit can
canbe
beeliminated.
eliminated.
3.
3.Deciding
Decidingwhether
whether eliminating
eliminatingitit is
isworthwhile.
worthwhile.
4.
4.Determining
Determiningthe
thecost
costof
of spoilage.
spoilage.
The
The5-step
5-stepapproach
approachdiscussed
discussedearlier
earliercan
can
be
bemodified
modifiedby
byincluding
including spoilage
spoilage
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
851
Abnormal
Abnormal spoilage
spoilage is
is the
the result
result of
of unusual
unusual operating
operating problems.
problems.
Abnormal
Abnormal spoilage
spoilage is
is in
in addition
addition to
to normal
normal spoilage,
spoilage,
and
and is
is recorded
recorded as
as aa loss
loss of
of the
the period.
period.
We
We will
will illustrate
illustrate the
the spoilage
spoilage using
using the
the December
December data
data for
for
Spirit
Spirit Beverages,
Beverages, but
but without
without the
the transferred-in
transferred-in costs.
costs.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
852
Percentage Complete
Total Costs
Units Materials Conversion Materials Conversion
2,000
40%
80% $
2,000 $
1,000
20,000
7,000
12,000
10,000
100%
100%
500
20%
50%
3,500
25%
60%
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
853
10,000 units
completed
12,000 units
started
Spoilage
500 units
Ending
Inventory
3,500 units
TheMcGrawHillCompanies,Inc.2006
854
McGrawHill/Irwin
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
500
3,500
14,000
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
855
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
500
3,500
14,000
10,000
?
?
?
10,000
?
?
?
TheMcGrawHillCompanies,Inc.2006
856
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
500
3,500
14,000
10,000
100
?
?
10,000
250
?
?
857
Step 1
Physical
Units
Step 2
Equivalent Units
Material Conversion
2,000
12,000
14,000
10,000
500
3,500
14,000
10,000
100
875
10,975
10,000
250
2,100
12,350
858
McGrawHill/Irwin
10,975
?
?
?
?
?
12,350
?
?
?
?
?
?
?
?
?
?
TheMcGrawHillCompanies,Inc.2006
859
10,975
$ 2.0046 $
?
?
?
?
12,350
0.6478 $ 2.6523
?
?
?
?
?
?
?
?
860
10,975
$ 2.0046 $
12,350
0.6478 $ 2.6523
$ 20,046 $
?
?
?
6,478 $ 26,524
?
?
?
?
?
?
861
10,975
$ 2.0046 $
12,350
0.6478 $ 2.6523
$ 20,046 $
200
?
?
6,478 $ 26,524
162
362
?
?
?
?
862
10,975
$ 2.0046 $
12,350
0.6478 $ 2.6523
$ 20,046 $
200
1,754
$ 22,000 $
6,478 $ 26,524
162
362
1,360
3,114
8,000 $ 30,000
TheMcGrawHillCompanies,Inc.2006
863
TheMcGrawHillCompanies,Inc.2006
864
Direct
Materials
Factory Overhead
Other
Overhead
McGrawHill/Irwin
WIP Dept. A
Direct
Materials
WIP Dept. B
Direct
Materials
TheMcGrawHillCompanies,Inc.2006
865
Direct
Materials
Indirect
Materials
Factory Overhead
Other
Overhead
Indirect
Materials
McGrawHill/Irwin
WIP Dept. A
Direct
Materials
WIP Dept. B
Direct
Materials
TheMcGrawHillCompanies,Inc.2006
866
TheMcGrawHillCompanies,Inc.2006
867
Factory Overhead
Other
Overhead
Indirect
Materials
Indirect
Labor
McGrawHill/Irwin
WIP Dept. A
Direct
Materials
WIP Dept. B
Direct
Materials
TheMcGrawHillCompanies,Inc.2006
868
Factory Overhead
Overhead
Other
Overhead Applied to
Work in
Indirect
Materials Process
Indirect
Labor
McGrawHill/Irwin
WIP Dept. A
Direct
Materials
Conversion
WIP Dept. B
Direct
Materials
Conversion
TheMcGrawHillCompanies,Inc.2006
869
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
870
Transferred
to Dept. B
Conversion
WIP Dept. B
Direct
Materials
Conversion
Transferred
from Dept. A
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
871
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
872
Finished Goods
Direct
Cost of
Materials
Goods
Conversion
Mfd.
Transferred
from Dept. A
Cost of
Goods
Mfd.
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
873
Finished Goods
Direct
Cost of
Materials
Goods
Conversion
Mfd.
Transferred
from Dept. A
Cost of
Goods
Mfd.
Cost of
Goods
Sold
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006
874
End of Chapter 8
McGrawHill/Irwin
TheMcGrawHillCompanies,Inc.2006