INSTRUMENTATION

DESIGN & ENGINEERING

FOR
INDUSTRIAL OIL & GAS

by
Puji
Sulistyono
Universitas
Nasional
(UNAS)

1. Tujuan Presentasi Ini

2. Gambaran Penggunaan dan

Pekerjaan Keilmuan Instrumentasi
pada Bidang Oil & Gas

3. Mempersiapkan Mahasiswa sebagai

kandidat handal

Outline

4. Penutup

TUJUAN PRESENTASI INI

Sharing knowledge tentang
penggunaan keilmuan instrumentasi
fisika pada bidang Oil & Gas
Bersama-sama memahami yang
diperlukan dan mempersiapkan
mahasiswa agar dapat menjadi
kandidat potensial sebagai engineer
pada bidang Oil & Gas
4

FEED /FRONT END

ENGINEERING DESIGN

ENGINEERING

PROCUREMENT & LOGISTIC

CONSTRUCTION/INSTALLATI
ON

COMMISSIONING AND
START UP

QA/QC (QUALITY
ASSURANCE &QUALITY
CONTROL) ENGINEER

SAFETY PROCESS ENGINEER

SCOPE OF
WORK FEED
AND EPCI
INTERFACE
WITH OTHER
DICIPLINES
HANDBOO
K
MANUFACTURE
S
To the last slide
5

FEED / FRONT END

ENGINEERING DESIGN
Instrumentation and Control System Design Philosophy
Process Control and Shutdown Philosophy
Metering System Design Philosophy
Specification for Field Instrument & Instrument Valves
Specification for ICSS (Instrument Control and Safety System)
Specification for Fire & Gas System
Specification for Custody Metering
Datasheet Field Instrument & Instrument Valves
"Calculations Field Instrument & Instrument Valve (Control Valve, PSV, Flow Element,
Thermowell)"
Instrument and Fire & Gas Index
Instrument and Fire & Gas I/O List
Cause and Effect (shutdown and Fire & Gas)
Shutdown Hierarchy
Instrument Block Diagram for PCS System
Instrument Block Diagram for ESD System
Instrument Block Diagram for FGS System
Wellhead Control Panel SPECIFICATION
Wellhead Control Panel Schematic Diagram
Back to Scope of
Instrument Hook Up Details Drawing
Work FEED & EPCI
Instrument Cable Tray & Ladder Routing
6
Instrument Cable Lay-out

ENGINEERING

Instrumentation and Control Design Basis

Instrumentation and Control System Design Philosophy
Process Control and Shutdown Philosophy
Metering System Design Philosophy
Fire and Gas Detection and Protection Philosophy
Specification for Field Instrument & Instrument Valves
Specification for ICSS (Instrument Control and Safety System)
Specification for Fire & Gas System
Specification for Custody Metering
Specification for Instrument Package Equipment
Specification for Instrument Cables
Specification for Instrument Installation & Testing
Datasheet Field Instrument & Instrument Valves
"Calculations Field Instrument & Instrument Valve (Control Valve, PSV, Flow Element, Thermowell)"
Instrument Power Consumption & Heat Dissipation Calculation
Instrument Voltage Drop Calculation
Instrument Air Consumption Calculation
Instrument and Fire & Gas Index
Instrument and Fire & Gas I/O List
Cause and Effect (shutdown and Fire & Gas)
Shutdown Hierarchy
ICSS Architecture Drawing
Instrument Block Diagram for PCS System
Instrument Block Diagram for ESD System
Back to Scope of
Instrument Block Diagram for FGS System
Work FEED & EPCI
Junction Box wiring Diagram
7
Instrument Loop Diagram

PROCUREMENT & LOGISTIC

PROC.ALL EQUIPMENT /DEVICE

INSTR AND CONTROL

INSPEKSI DI MANUFACTURE/
FACTORY ACCEPTANCE TEST

INDIVIDUAL TEST
/CALIBRATION

MENGETAHUI
SUPPLYER/VENDOR/DISTRIBUT
OR UNTUK MASING-MASING
PRODUCT DEVICE INTRUMENT
DAN CONTROL

Back to Scope of
Work FEED & EPCI
8

CONSTRUCTION/INSTALLATION
INSTR Quality
Control Procedure
and report

INSTR Calibration
Procedure and
Report

Construction/Installa
tion Intrument
Procedure and
Report

Merger test cable

procedure and
report

Continuity test cable

procedure and
report

Loop check and loop

test Procedure and
report

Preparation
equipment for
calibration thermo
bath,deadweight,Ha
rt comm,etc]

HMI arrangement in
Monitor /control
room

Program Logic
Solver in Control
System

Back to Scope of
Work FEED & EPCI
9

COMMISSIONING AND START UP

Inspectio
n and
Loop
Test
Report

Instrume
nt
Calibratio
n Report

INSTR
Calibratio
n
Procedur
e and
Report

Instrume
nt Critical
Fungsion
test

Instrume
nt
Individual
Fungsion
test

Start up
prosedur
e and
report

Hand
Over
Procedur
e and
Report

Back to Scope of
Work FEED & EPCI
10

INTERFACE WITH OTHER

DICIPLINES
PID [ PIPING ,INSTR DIAGRAM ] - interface with PROSES
PFD [ PROSES FLOW DIAGRAM ]-interface with PROSES
Pressure Relief Valve Sizing and Report ,- interface with PROSES
Process Data Input for Instrumentation data sheets -interface with PROSES
SHUT DOWN HIRACHI-interface with Proses
Hazard and Operability (HAZOP) Study Report -interface with PROSES/Electrical
Hazid [ hazard indentification ] -interface with proses / electrical/piping
Hazardous Area Classification -interface with proses /electrical
Safety Chard -Interface with Proses
Cause and Effect -interface with PROSES
Data sheets instrument interface Proses /piping
hook up intrument -interface with piping
ONE LINE DIAGRAM - inter ELECTRICAL
Schematic diagram / Interpossing Relay Dwg -interface with electrical
Telecommunications Architecture -interface withTELECOM
Communication and Control Interface with SYSTEM INEGRATOR

Back to Scope of
Work FEED & EPCI
11

QA / QC ENGINEER

Inspection and Validation

Test
Prepare QA/QC Report
Back to Scope of
Work FEED & EPCI
12

SAFETY PROCESS ENGINEER

Hazardous
Area
Classificati
on

Prepare
Safety
Equipmen
t
Document
s
Back to Scope of
Work FEED & EPCI
13

HANDBOOK
ISA (International Society of Automation)
API (American Petroleum Institute)
ISO (International Organization for Standardization)
IEC (International Electrotechnical Commissioning)
NEC (National Electrotechnical Commissioning)
NFPA (National Fire Protection Association)
ASME (American Society of Mechanical Engineers)
ANSI (American National Standards Institute)
EIA (Electronics Industries Association)
IEEE (Institute of Electrical and Electronics Engineers)
Back to Scope of
Work FEED & EPCI
SIL (safety Integrity Level)
14

MANUFACTURES
Honeywe
ll

EmersonRosemou
nt

Fisher

Yokogaw
a

Siemens

Allan
Bradley

Endress
Hauser

ABB

Bettis

Triconnec
t
Back to Scope of
Work FEED & EPCI
15

bekerja di:

JOB FAIR di
Jakarta tgl.13
Agustus
2014.

1. Engineering
Consultant
2. Engineering
Construction
3. Pre-commissioning
dan Commissioning
Team
4. User atau operator oil
& gas
5. Supplier atau Vendor
Instrumentasi
6. QA/QC (Quality
Assurance &Quality
Control) Engineer
7. Safety Process
Engineer

16

Terima Kasih
Puji Sulistyono - UNAS

17