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Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Design
Operations
Management
Develop
Supply
network
management
Deliver
Capacity
management
Planning
and control
Inventory
management
Lean
synchronisation
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Second tier
customers
Wholesaler
Plastic
stockist
Cardboard
company
Ink
supplier
First tier
customers
First tier
suppliers
Plastic
homeware
manufacturer
Packaging
supplier
Direct supply
Information
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Retailer
Retailer
First tier
suppliers
First tier
customers
Second tier
customers
Retailers
Retail
customers
Security
services
Cleaning
materials
supplier
Cleaning
services
Equipment
supplier
Maintenance
services
Shopping
mall
Direct supply
Information
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Supply network
management concerns
flow between operations
Supply chain
management concerns
flow between a string of
operations
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Upstream flow of
customer
Requirements
Flow between
processes
Flow between
processes
Flow between
processes
Consumer
Operation 1
Operation 2
Operation 3
Downstream flow of products
and services for customer
Fulfilment
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
First tier
supplier
First tier
customer
Supply side
Information
flow
Physical
flow
Purchasing and
supply
management
Second tier
customer
Demand
side
Physical distribution
management
Logistics
Materials management
Supply chain management
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
End
customer
Customer
satisfaction
20
Product/
Y
service
80
appropriate?
Product/
service
available?
N
N
10
70
N
50
Y
Y
Meets price
and delivery 20
requirements?
40
N
1
10
N
10
Customer
orders?
10
N
1
8
N
Received
as
Produced as
N
promised?
9 Y promised?
1
From the operations perspective
90% satisfaction
Y
From the customers perspective
8
8% satisfaction
1
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Is activity of No
strategic
importance
Yes
Does
company
have
specialized
knowledge
Yes
Is significant
Is companys
Explore
No operations No
operations No
outsourcing
performance
performance
improvement
this activity
superior?
likely?
Yes
Yes
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Low
Low cost
cost -- Low
Low throughput
throughput times
times
High
High utilization
utilization -- Low
Low utilization
utilization
Minimum
Minimum inventory
inventory -- Deployed
Deployed inventory
inventory
Low
Low cost
cost suppliers
suppliers -- Flexible
Flexible suppliers
suppliers
Predictable
Few changes
Low variety
Price stable
Long lead-times
Low margin
Unpredictable
Many changes
High variety
Price markdowns
Short lead-times
High margins
Lean supply
chain
management
Mismatch
Mismatch
Agile supply
chain
management
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Business
Consumer
Business to consumer (B2C)
Retail operations
Catalogue operations, etc.
E-commerce examples:
EDI networks
Business information
exchanges
E-commerce examples:
Internet retailers
Amazon.com, etc.
From....
Consumer
E-commerce examples:
Some airline ticket
operators
Priceline.com, etc.
E-commerce examples:
Specialist collector sites
Ebay.com, etc.
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Do
Everything
Vertically
Integrated
Operation
Traditional Supply
Management
Do
Nothing
Do
Everything
Important
Partnership
Supply
Management
Virtual
Spot
Trading
Transactional Many Suppliers
Long-term
Virtual
Operation
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Dependability of supply
Delivery and volume flexibility
Technical capability
Operations capability
Financial capability
Managerial capability
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Weight
Supplier A
score
Supplier B
score
Cost performance
10
8 (8x10=80)
5 (5x10=50)
Quality record
10
7 (7x10=70)
9 (9x10=90)
Delivery speed
promised
5 (5x7=35)
5 (5x7=35)
Delivery speed
achieved
4 (4x7=28)
8 (8x7=56)
Dependability record
6 (6x8=48)
8 (8x8=64)
Range provided
8 (8x5=40)
5 (5x5=25)
Innovation capability
6 (6x4=24)
9 (9x4=36)
325
356
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Prodn.
Stock
1
2
100
3
4
180
60
100
100
100
60
60
120
120
90
100
95
20
2nd LEVEL
SUPPLIER
Prodn.
Stock
90
100
100
100
80
80
100
100
95
90
95
95
95
95
95
100
60
120
1st LEVEL
SUPPLIER
Prodn.
Stock
ORIGINAL
EQUIPMENT
MFG.
Prodn.
Stock
95
100
100
100
90
90
95
95
95
95
95
95
95
95
95
100
100
100
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
100
80
100
100
90
95
95
3rd LEVEL
SUPPLIER
DE
MA
N
PE
RI
O
OEM
100
95
95
95
95
95
MARKET
Prodn.
1
2
Stock
100
100
100
2nd LEVEL
SUPPLIER
Prodn.
Stock
100
100
100
1st LEVEL
SUPPLIER
Prodn.
Stock
100
100
100
ORIGINAL
EQUIPMENT
MFG.
Prodn.
100
3rd LEVEL
SUPPLIER
DE
MA
N
PE
RI
O
Stock
100
100
100
95
3
4
105
95
105
95
3
OEM
MARKET
Supplier
Time
Manuf
-acturer
Time
Whole
-saler
Sales from
store
Orders
Stores orders to
wholesaler
Orders
Wholesalers
orders to
manufacturer
Orders
Orders
Manufacturers
orders to its
suppliers
Time
Retail
Store
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Time
Consumers
so can
respond to
market changes
better
so revenues
are maximized
Forecasts
made closer to
demand time
Defects are
detected faster
so improved
forecasts
so easier to
improve quality
New products
and service
faster to market
so fewer lost
sales from
delayed launch
so reduced
risk of
obsolescence
so revenues
are maximized
so less
discounted
sales
so reduced
stockholding
costs
so reduced
wastage costs
Improved profitability
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, Slack, Brandon-Jones and Johnston, 2011
Deliver Source
Make
Return
Suppliers
supplier
Plan
Deliver
Source
Make
Deliver Source
Return
Supplier
Make
Deliver Source
Return
Focal
company
Return
Customer
Customers
customer