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Presentation by:

Ashish V. Nawade,
CEO,
Innovative Environmental Technologies Pvt. Ltd., India
Topic: Biogas to BioCNG/Biopower- Solutions for Wasteto-Green-Fuel Projects: An Experience Sharing

About Us

20+ years of experience in the areas of gas scrubbing ranging widely


from cleaning of gas obtained from fossil fuel to biogas based
renewable energy generation

Indias first large scale Biogas to Bio-CNG project: equivalent to 700


cylinder of LPG

Indias first large-scale Biogas to Power plant

65 MW power equivalent biogasbased power generation

33+ Biogas to Power projects

Staff of 60+

Experience in natural gas cleaning and absorbent-based systems

Engineering Services with InTools and AutoCAD

About the Speaker

Mr. Ashish V. Nawade- CEO


MBA- London Business School
24 Years of international EPC experience in UAE, Japan, UK,
Italy
Large project management, design and commissioning of
720,000 BOPD oil processing, 600 MMSCFD gas processing,
LNG plant, Sulfur Recovery Units and petrochemical
projects.
Worked on ADNOC, PDO, Shell, BP, BG, QP, Total, Chiyoda
Returned to India to work in Renewable Energy sector.

BioRenewables
EPC TURNKEY PROJECTS:

BIOGAS TO POWER: Biogas genset based projects for


conversion of waste to bio-power
BIOGAS TO BIOCNG: Projects for conversion of waste to
CNG grade fuel

Highlights of BioRenewable Projects

Feedstock

Agricultural Waste
Animal Waste
Industrial Waste (distillery/palm oil/starch/sugar/paper/food
processing)
Sewage Treatment Plants (STP)
Municipal Solid Waste (MSW)

Beneficiaries

Farmers
Gas Producers
Gas Distribution Companies
Industries Producing Organic Effluents
Nations

Biogas to Power

Clean electricity from waste


More profitable option than firing biogas in boilers
33 large-scale projects successfully commissioned by IETL
across 16 different industries

Biogas to Power- Typical Plant Scheme

Biogas Generation from organic solids/effluents.


Biogas Cleaning System for H2S removal (BIOSKRUBBERTM)
Biogas Fired Engine i.e. Biogas Genset.
Steam Generator running on Engine Exhaust.
Plate Heat Exchanger connected to Engine Jacket to recover jacket
water heat.

Biogas to Power- Process Flow Diagram

Biogas to Power- Case Study

140 MLD capacity STP at Rithala, New Delhi being constructed by


M/S. Degremont India Ltd.; an Indian business unit of a French
major in the STP space

First biogas genset-based power generation plant in the Sewage


Treatment sector in India

STP Completely self sufficient in terms of electrical power


requirements

Operating successfully on BioskrubberTM since 2002. Operations


and Maintenance Contract being carried out by us for the entire
STP
Biogas
H2 S
Biological BioPowe
period since the commissioning
Capaci Generat
Sulfur
r
%
ty
ion
Removed
140 MLD

20160
m3/day

1%

288
Kgs./day

2 MW

Biogas to BioCNG

Highest return for every m3 of biogas

Replacement of fossil fuel e.g diesel/petrol/CNG/LPG

Pioneering projects - Inspiration for others

Environmentally cleanest fuel- better than natural gas

Renewable source of energy.

Biogas to BioCNG- Typical Plant Scheme

Biogas to BioCNG- Process Flow Diagram

Biogas to BioCNG- End-use Applications

Fuel
Replacement

BioCNG

Vehicular Fuel- Fuel


Station

Local use

Grid

Biogas to BioCNG- Case Study


IETL has designed, constructed and commissioned the first
large scale Biogas to BioCNG upgradation project for
Spectrum Renewable Energy at Warana in India on pressmud
and distillery biogas.
IETL has provided the entire Biogas Upgradation Plant
consisting of H2S cleaning and CO2 removal system
Upgraded Biogas i.e. BioCNG contains more than 95%
Methane, H2S less than 5 ppm and moisture at -40o C DP
This BioCNG will be used as vehicular fuel/LPG
replacement
The project status: Successfully commissioned

Biogas to BioCNG- Case Study


Sr.N
o.

Parameter

Raw
Biogas

BioCNG

Quantity (SCMD)

20,000

12000

Pressure (bar(g))

0.25

7 -8

Methane (%)

60

95

Hydrogen Sulfide
(ppm)

30,000

Less than 5
ppm

Carbon Dioxide (%)

35

Moisture(%)

- 40o C DP

First large-scale BioCNG plant in India

First large-scale BioCNG plant in India

First large-scale BioCNG plant in India

First large-scale BioCNG plant in India

Benchmarks- BioCNG/BioPower
STP
Capaci
ty

Biogas
Generati
on

BioPo
wer
Potent
ial

BioCN
G
Potent
ial

Petrol
Equivalen
t

LPG
Equivale
nt

100 MLD

12,000 m3

1 MW

7500 m3

5000 liters

350
cylinders

SulfabactTM- Biological Sulfur


New formulation by IETL for development of activated biological sulfur
as vital S nutrient additive under the brand name SulfaBact TM (Pat
pending)

Advantages of SulfaBactTM:
Timely availability of needed sulfur nutrient to plants
Activity of soil microorganisms enhanced on soil application due to
optimum pH
No leaching out by rains, flooding as in sulfate fertilizers
Sulfur dispersion in soil very high and conversion very efficient due to
colloidal size of sulfur
Appropriate environment for microbes slow release
All other pH dependant nutrients of soil slowly unlocked and made
available to plants.

Additional Services Offered

OiI & Gas Processing Projects: IETL has the capability to


provide EPC services for small oil and natural gas
processing projects. Our competitive advantage lies in the
ability to offer our customers support across all phases of
an asset, from conceptual design, technology, through
construction, operations, training, and where appropriate,
co-investment.

Engineered Skids:

H2S Removal Skids


BioskrubberTM biochemical system with recovery of high
commercial value biological sulfur SulfabactTM
Absorbent-based systems to reduce the H2S to ppb level
Membrane-based gas cleaning skids to remove CO2 and H2S
from gas streams.

Additional Services

Metering skids
IETL provides innovative and integrated fiscal/custody transfer
metering skids for oil & gas metering. IETL can build qualityengineered, pre-assembled and pre-tested modular systems fully
integrated into a skid-mounted package.
Chemical injection skids
IETL supplies pre-designed and packaged Chemical Injection
Skids for a wide range of liquid chemical injections.
Multi-stage Orifice Assemblies
IETL has experience in design and supply of multi-stage orifice
assemblies for blow down application.
Pressure Reducing Stations
IETL offers reliable pressure reducing stations for gas
applications.

Key Clients

Petrofac

Kanoria Chemicals
business

India Glycols
alcohol

RSGBL

Bajaj Hindustan

Praj Industries
the world

One of the largest ethanol plant manufacturers in

United Spirits

One of the largest ethanol producers in the world

Spectrum
CNG

Project development company for Biogas to Bio-

Green Elephant

German project developer for Biogas to Bio-CNG

One of the largest companies in Oil & Gas


Anchor client since 1998; continues to give us
One of the largest distilleries in Asia; makes MEG from
Indias largest starch manufacturer
Indias largest sugar manufacturer

Contact Us

Write to us: info@ietl.in, www.ietl.in

Call us:

Visit us:207, Siddharth Towers, Opp. Sangam Press, Kothrud, Pune411029

+91 20 67257200, +91 20 25430107