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SINAMICS G120

Service Training
Antwerp 15..17 June 2009

CTS division VTI-WC

SINAMICS G120

Todays Agenda
Construction
Differences G110, G120, G130
Troubleshooting - Fail. code interpretation
Starter. Download/Upload/Compare
Spare parts
Field tools

Service Division

SINAMICS G120

Construction
Power module PM250

FSC

Service Division

FSD

FSE

GA15..22VSD

GA26..30VSD

FSF

SINAMICS G120

Construction
Control Unit CU240E (clicked)

RS485-USS bus
system with a
maximum
transfer rate of
115200 baud

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SINAMICS G120

Construction
Control Unit CU240E (clicked)

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SINAMICS G120

Construction
Basic Operator Panel BOP

to commission drives, monitor drives in operation and


input individual parameter settings.
Values and units are displayed via a 5-digit display.
One BOP can be used for several inverters. It is
plugged directly into the Control Unit.
The BOP offers a function that enables you to copy
parameters quickly and easily. A parameter set of one
inverter can be saved and then loaded to another
inverter.

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SINAMICS G120

Cubicle
Air inlet FPF20
Cable gland !
Control unit
CU240E
Power Module PM250
Frame Size (FS)

SINAMICS G120:
(G = General)

T1

GA15..22VSD: FS D

U1

GA26..30VSD: FS E
K21

Fans (2x)

Temp. sensor

Motor
T2:
For voltages
200V-230V-500V-575V

Z1

Z1:
EMC filter.
Only in IT nets !

T2

Air inlet FPF20 !

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SINAMICS G120

Comparison
G110

G120
PM + CU in the same block

IP20
1Phase AC
200 .. 240V
120W..3kW

IP20
3Phase AC
380..480V
370W..90kW
660..690V
7,5W..37kW

V/f control
Pumps & fans, conveyor belts
Compact

Vector or V/f Control


Industrial applications
Compact

NOT capable to use 'TRACE' in Starter program

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G130
PM + CU can be separated
Modular components
IP00
3Phase AC
380..480V
315 - 560kW
500..600V
315 - 560kW
660..690V
75 - 800/1500kW
Vector or V/f Control
Industrial applications
Process, production, water/waste, power stations, oil
&gas, petrochemicals, pumps, fans compressors
capable to use 'TRACE' in Starter program

SINAMICS G120

Troubleshooting :
Failure codes : See map DOCUMENTATION
Power module swap keeping original CU :
F00395 Acceptance test/ Confirmation pending
Cause: Occurs after a PM/CU swap or a startup clone. It can also be caused
by a faulty read from the EEPROM (see F0051 for more details.
The parameter set after a CU swap or startup clone could have changed and
might not match the application.

Reset F00395 by pushing the FN


key on the BOP !!
(Is automatically generated after a swap)

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SINAMICS G120

Troubleshooting :

Readout of failure memory G120 via BOP

1.

Press P-key to go to the parameter list.

Use - key and -key to scroll in the parameter list.

Press P-key to go to the index (.0) of the applicable parameter.

Press P-key twice to go to the value of the parameter.

Press P-key trice to go back to the parameter list.

2.

The actual failures are listed in p947.0 tot p947.7.

Ones reset these failures will be removed to p947.8 till p947.15.

The failures in position p947.8 tot p947.15 will shift to p947.16 tot p947.23, etc(shift register)

3.

Eventually, in p949.0 you can find supplementary info about the failure in p947.0.
With this its possible to find more about the root cause of the saved failure.

4.

In p948.0 till p948.63 you can find the moment at which the corresponding failure was triggered.
But this is a running hrs. time so usually less useable.

5.

Actual failure can be reset with the Fn-key

6.

P2110 contains the alarm memory

P2110.0 = most recent alarm

..

P2110.3 = oldest alarm

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SINAMICS G120

Troubleshooting :

Fault Messages on Mk5

1.

Timeout
=communication timeout

2.

No message received, wrong baud rate, wrong


address, wrong message length

Check: CU, cable or Mk5

Main Motor Converter Alarm + Fx (e.g. F1)

3.

See Sie. Documentation fault list.

Other messages are usually related to converter


status Word i.e. converter digital inputs are
wrong. (Service Switch or K09 relay from Mk5)
See Service diagram for connections.

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SINAMICS G120

Troubleshooting :
TIP:
VSD manual on GBP:
contains old generations of AII drives in one single book!

Sie SIMOVERT P (1995)

Sie MD

ABB ACS600 (2001)

ABB ACS800

Sie MM440

Service Division

(1998)

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SINAMICS G120

Spare parts
CONTROL UNIT: CU240E
1089 9611 23

6SL3244-0BA10-0BA0

POWER MODULES : PM240


1089 9611 24:

6SL3224-0BE31-8UA0 ; 18/22kW 380-460V UNFILT. 45A - FSD

GA15VSD IT 50/60 Hz IEC/UL-cUL: 380-460V, 500V


1089 9611 25:

6SL3224-0BE32-2UA0 ; 22/30kW 380-460V UNFILT. 60A - FSD

GA18VSD IT 50/60 Hz IEC/UL-cUL: 380-460V, 500V


GA22VSD IT 50/60 Hz IEC/UL-cU: 380-460V, 500V
1089 9611 26:

6SL3224-0BE33-0UA0 ; 30/37kW 380-460V UNFILT. 75A - FSE

GA26VSD IT 50/60 Hz IEC/UL-cUL: 380-460V, 500V


GA30VSD IT 50/60 Hz IEC/UL-cUL: 380-460V, 500V
POWER MODULES : PM250
1089 9611 28:

6SL3225-0BE31-8AA0 ; 18/22kW 380-460V FILTER A 45A - FSD

GA15VSD 50/60 Hz IEC/UL-cUL: 200-230V, 380-460V, 500V, 575V


1089 9611 29:

6SL3225-0BE32-2AA0 ; 22/30kW 380-460V FILTER A 60A - FSD

GA18VSD 50/60 Hz IEC/UL-cUL: 200-230V, 380-460V, 500V, 575V


GA22VSD 50/60 Hz IEC/UL-cUL: 200-230V, 380-460V, 500V, 575V
1089 9611 30:

6SL3225-0BE33-0AA0 ; 30/37kW 380-460V FILTER A 75A - FSE

GA26VSD 50/60 Hz IEC/UL-cUL: 200-230V, 380-460V, 500V, 575V


1089 9611 31:

6SL3225-0BE33-7AA0 ; 37/45kW 380-460V FILTER A 90A - FSE

GA30VSD 50/60 Hz IEC/UL-cUL: 200-230V, 380-460V, 500V, 575V

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SINAMICS G120

Spare parts
Converter cooling Fan s :

Unit
Frame Size
GA15 & 18VSD
FS D
GA22VSD
FS D
GA26VSD
FS E
GA30VSD
FS E

Siemens MLFB
6SL3200-0SF04-0AA0
6SL3200-0SF05-0AA0
6SL3200-0SF04-0AA0
6SL3200-0SF05-0AA0

AC partNr.
1089 xxxx xx
1089 xxxx xx
1089 xxxx xx
1089 xxxx xx

Content
2 fans
2 fans
2 fans
2 fans

BOP : 1089 9611 06

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SINAMICS G120

Tools
PC inverter connection kit :
1089 9611 xx

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Siemens : 6SL3255-0AA00-2AA1

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SINAMICS G120

Tools
STARTER can be downloaded from :
http://support.automation.siemens.com/WW/llisapi.dll?query=PM250+hardware&func=cslib.cssearch&content=skm
%2Fmain.asp&lang=en&siteid=cseus&objaction=cssearch&searchinprim=0&nodeid0=30563628

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SINAMICS G120

Tools
Different from G130 !!
Set PG/PC Interface for STARTER: Select S7ONLINE (STEP)7 PC COM-port (USS)

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SINAMICS G120

Tools
Set PG/PC Interface for STARTER : Select properties Interface: COM1 Baud rate: 38400

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SINAMICS G120

GOOD TO KNOW !

Mk5 Test tools kit for Gr+, Gr & Std controllers


To be released begin of July 2009.

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SINAMICS G120

Links :
Catalog :
http://www.automation.siemens.com/sd/sinamicsg120/html_76/support_kataloge.htm

Other : See map DOCUMENTATION

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SINAMICS G120

We are committed to your


superior productivity through
interaction and innovation.

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SINAMICS G120

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